Contents
Operators Manual
Installation, Operation & Service
Gas Floor Model Kettles
Phone 216 481-4900 Fax
FOR YOUR SAFETY
ENSURE KETTLE IS AT ROOM TEMPERATURE AND
PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE
PRIOR TO REMOVING ANY FITTINGS
Operating Instructions Cleaning Instructions Service Parts
TABLE OF CONTENTS
Maintenance
Installation
INSTALLATION
INSTALLATION
INSPECTION
CLEARANCE REQUIREMENTS/ DRAIN LOCATIONS
INSTALLATION CHECKS
CLEANING
ELECTRICAL
WATER
DIMENSIONS
Specification Drawing
ELECTRIC
WATER H C
DIMENSIONS
Specification Drawing
ELECTRIC
WATER H C
DIMENSIONS
Specification Drawing
MODEL NO
KGL-40SH
Short Series, KGL-40-TSH
Specification Drawing
SPECIFICATIONS
ITEM #
OPERATING INSTRUCTIONS
DESCRIPTION
FUNCTION
APPROXIMATE BOILING TIMES
OPERATING THE KETTLE
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE
KGL, KGL-T
CARE AND CLEANING
CLEANING INSTRUCTIONS
WRAP COVERS
SERVICE PARTS
KETTLE
FRONT
DESCRIPTION
PRESSURE RELIEF ASSEMBLY
ITEM NO
ITEM NO
HINGE ASSEMBLY
DESCRIPTION
HINGE SPRING
SIGHT GLASS
ELECTRICAL COMPONENT BOX
ITEM ON
DESCRIPTION
TANGENT DRAW-OFF VALVE
TRUNNION ASSEMBLY
PART
DESCRIPTION
Stationary Models
GAS CONTROL ASSEMBLY
Tilting Models
3428
BLOWER MOUNTING PIPE ASSEMBLY
GAS CONTROL ASSEMBLY
ITEM ON
DESCRIPTION
GEARBOX ASSEMBLY
ITEM NO
GEARBOX ASSEMBLY
DESCRIPTION
KE52836-2
SWITCH, TOGGLE USED PRIOR TO JANUARY
CONSOLE CONTROLS
RUBBER BOOT USED PRIOR TO JANUARY
ITEM NO
INSPECTION AND MAINTENANCE CHECKLIST
MAINTENANCE
INSPECTION AND MAINTENANCE CHECKLIST
SAFETY VALVE
KETTLE SAFETY INSPECTION CHECKLIST
Incorrect Installations
Plug
Air Switch
SAFETY THERMOSTAT
Incorrect Installation
Low Water Level Probe
LUBRICATION PROCEDURE
TROUBLESHOOTING GUIDES
HINGE ADJUSTMENT
HOUSING
Kettle Wont Heat
TROUBLESHOOTING GUIDES continued
PROBLEM KGL
PROBLEM KGL Kettle Not Hot Enough
TROUBLESHOOTING GUIDES continued
PROBLEM KGL Kettle Has Delayed Ignition
Delayed Igniton
PROBLEM Red Add Water LED Stays On
TROUBLESHOOTING GUIDES continued
PROBLEM KGL Kettle Gets Too Hot
REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS
VACUUM LEAK TEST PROCEDURE
KETTLE VENTING INSTRUCTIONS Pressure
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
RESERVOIR FILL PROCEDURES
WARNING IMPROPER REFILLING OF
KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT
CALIBRATING PROCEDURE
PRESSURE RELIEF VALVE PERIODIC TESTING
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES
Recommended Corrosion Inhibitors for Closed Systems
KETTLE JACKET FILLING & DRAINING PROCEDURES
DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN
WARNING IMPROPER REFILLING OF
1. Remove Console Cover
GAS KETTLE ORIFICE REPLACEMENT
5. 2Remove. RemoveGAS ORIFICEPlug and Spring“O” RING
3. Remove Orifice
When ordering conversion parts, it is
FIELD CONVERSION INSTRUCTIONS Natural Gas to Propane Gas
Conversion Parts Required
KGL-40
Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz
WIRING DIAGRAMS
Diagram #1
Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz
Diagram #1 continued
ITEM NO
DESCRIPTION
Floor Gas Kettle except KGL-25/T 200-240 Volts, 60Hz
Diagram #2 see Diagram #1 for common parts
ITEM NO
DESCRIPTION
Floor Gas Kettle except KGL-25/T 200-240 Volts, 50Hz
Diagram #3 see Diagram #1 for common parts
ITEM NO
DESCRIPTION
Symbol Legend page 1 of
Symbol Legend page 2 of
PISTON, TD-3
SPARE PARTS LIST
PISTON, TD-2