Manuals / Cleveland Range / Kitchen Appliance / Hot Beverage Maker

Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH Gas Control Assembly, Stationary Models

Models: KGL-40, KGL-60, KGL-80, KGL-100, KGL-40-T, KGL-60-T, KGL-80-T, KGL-40-SH, KGL-60-SH, KGL-40-TSH KGL-100, KGL-40-T KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH KGL-80-T, KGL-40-SH

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GAS CONTROL ASSEMBLY

Air Blower

Primary Air Orifice

Stationary Models

21 22 23 24

Secondary

Air

Orifice

16 17

18 19 20

3428

Gas Orifice Ignitor

Burner

Gas Valve

Shut-Off Valve

31 32 33 34

Tilting Models

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Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH manual Gas Control Assembly, Stationary Models, Tilting Models, 3428

Contents

Gas Floor Model Kettles Installation, Operation & ServiceOperators Manual Phone 216 481-4900 FaxPRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE ENSURE KETTLE IS AT ROOM TEMPERATURE ANDFOR YOUR SAFETY PRIOR TO REMOVING ANY FITTINGSMaintenance TABLE OF CONTENTSOperating Instructions Cleaning Instructions Service Parts InstallationINSPECTION INSTALLATIONINSTALLATION CLEARANCE REQUIREMENTS/ DRAIN LOCATIONSELECTRICAL CLEANINGINSTALLATION CHECKS WATERELECTRIC Specification DrawingDIMENSIONS WATER H CELECTRIC Specification DrawingDIMENSIONS WATER H CMODEL NO Specification DrawingDIMENSIONS KGL-40SHSpecification Drawing SPECIFICATIONSShort Series, KGL-40-TSH DESCRIPTION OPERATING INSTRUCTIONSITEM # FUNCTIONDO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE OPERATING THE KETTLEAPPROXIMATE BOILING TIMES KGL, KGL-TCLEANING INSTRUCTIONS CARE AND CLEANINGKETTLE SERVICE PARTSWRAP COVERS FRONTPRESSURE RELIEF ASSEMBLY ITEM NODESCRIPTION DESCRIPTION HINGE ASSEMBLYITEM NO HINGE SPRINGITEM ON ELECTRICAL COMPONENT BOXSIGHT GLASS DESCRIPTIONPART TRUNNION ASSEMBLYTANGENT DRAW-OFF VALVE DESCRIPTIONTilting Models GAS CONTROL ASSEMBLYStationary Models 3428ITEM ON GAS CONTROL ASSEMBLYBLOWER MOUNTING PIPE ASSEMBLY DESCRIPTIONGEARBOX ASSEMBLY DESCRIPTION GEARBOX ASSEMBLYITEM NO KE52836-2RUBBER BOOT USED PRIOR TO JANUARY CONSOLE CONTROLSSWITCH, TOGGLE USED PRIOR TO JANUARY ITEM NOMAINTENANCE INSPECTION AND MAINTENANCE CHECKLISTINSPECTION AND MAINTENANCE CHECKLIST Incorrect Installations KETTLE SAFETY INSPECTION CHECKLISTSAFETY VALVE PlugIncorrect Installation SAFETY THERMOSTATAir Switch Low Water Level ProbeHINGE ADJUSTMENT TROUBLESHOOTING GUIDESLUBRICATION PROCEDURE HOUSINGTROUBLESHOOTING GUIDES continued PROBLEM KGLKettle Wont Heat PROBLEM KGL Kettle Has Delayed Ignition TROUBLESHOOTING GUIDES continuedPROBLEM KGL Kettle Not Hot Enough Delayed IgnitonTROUBLESHOOTING GUIDES continued PROBLEM KGL Kettle Gets Too HotPROBLEM Red Add Water LED Stays On KETTLE VENTING INSTRUCTIONS Pressure VACUUM LEAK TEST PROCEDUREREPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCKWARNING IMPROPER REFILLING OF RESERVOIR FILL PROCEDURESWITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNITWITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK PRESSURE RELIEF VALVE PERIODIC TESTINGCALIBRATING PROCEDURE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINESDANGER WORKING ON MACHINES WITH POWER COULD RESULT IN KETTLE JACKET FILLING & DRAINING PROCEDURESRecommended Corrosion Inhibitors for Closed Systems WARNING IMPROPER REFILLING OF5. 2Remove. RemoveGAS ORIFICEPlug and Spring“O” RING GAS KETTLE ORIFICE REPLACEMENT1. Remove Console Cover 3. Remove OrificeConversion Parts Required FIELD CONVERSION INSTRUCTIONS Natural Gas to Propane GasWhen ordering conversion parts, it is KGL-40WIRING DIAGRAMS Diagram #1Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz ITEM NO Diagram #1 continuedFloor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz DESCRIPTIONITEM NO Diagram #2 see Diagram #1 for common partsFloor Gas Kettle except KGL-25/T 200-240 Volts, 60Hz DESCRIPTIONITEM NO Diagram #3 see Diagram #1 for common partsFloor Gas Kettle except KGL-25/T 200-240 Volts, 50Hz DESCRIPTIONSymbol Legend page 1 of Symbol Legend page 2 of SPARE PARTS LIST PISTON, TD-2PISTON, TD-3