Installation, Operation & Service
Operators Manual
Gas Floor Model Kettles
Phone 216 481-4900 Fax
ENSURE KETTLE IS AT ROOM TEMPERATURE AND
FOR YOUR SAFETY
PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE
PRIOR TO REMOVING ANY FITTINGS
TABLE OF CONTENTS
Operating Instructions Cleaning Instructions Service Parts
Maintenance
Installation
INSTALLATION
INSTALLATION
INSPECTION
CLEARANCE REQUIREMENTS/ DRAIN LOCATIONS
CLEANING
INSTALLATION CHECKS
ELECTRICAL
WATER
Specification Drawing
DIMENSIONS
ELECTRIC
WATER H C
Specification Drawing
DIMENSIONS
ELECTRIC
WATER H C
Specification Drawing
DIMENSIONS
MODEL NO
KGL-40SH
Specification Drawing
SPECIFICATIONS
Short Series, KGL-40-TSH
OPERATING INSTRUCTIONS
ITEM #
DESCRIPTION
FUNCTION
OPERATING THE KETTLE
APPROXIMATE BOILING TIMES
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE
KGL, KGL-T
CLEANING INSTRUCTIONS
CARE AND CLEANING
SERVICE PARTS
WRAP COVERS
KETTLE
FRONT
PRESSURE RELIEF ASSEMBLY
ITEM NO
DESCRIPTION
HINGE ASSEMBLY
ITEM NO
DESCRIPTION
HINGE SPRING
ELECTRICAL COMPONENT BOX
SIGHT GLASS
ITEM ON
DESCRIPTION
TRUNNION ASSEMBLY
TANGENT DRAW-OFF VALVE
PART
DESCRIPTION
GAS CONTROL ASSEMBLY
Stationary Models
Tilting Models
3428
GAS CONTROL ASSEMBLY
BLOWER MOUNTING PIPE ASSEMBLY
ITEM ON
DESCRIPTION
GEARBOX ASSEMBLY
GEARBOX ASSEMBLY
ITEM NO
DESCRIPTION
KE52836-2
CONSOLE CONTROLS
SWITCH, TOGGLE USED PRIOR TO JANUARY
RUBBER BOOT USED PRIOR TO JANUARY
ITEM NO
MAINTENANCE
INSPECTION AND MAINTENANCE CHECKLIST
INSPECTION AND MAINTENANCE CHECKLIST
KETTLE SAFETY INSPECTION CHECKLIST
SAFETY VALVE
Incorrect Installations
Plug
SAFETY THERMOSTAT
Air Switch
Incorrect Installation
Low Water Level Probe
TROUBLESHOOTING GUIDES
LUBRICATION PROCEDURE
HINGE ADJUSTMENT
HOUSING
TROUBLESHOOTING GUIDES continued
PROBLEM KGL
Kettle Wont Heat
TROUBLESHOOTING GUIDES continued
PROBLEM KGL Kettle Not Hot Enough
PROBLEM KGL Kettle Has Delayed Ignition
Delayed Igniton
TROUBLESHOOTING GUIDES continued
PROBLEM KGL Kettle Gets Too Hot
PROBLEM Red Add Water LED Stays On
VACUUM LEAK TEST PROCEDURE
REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS
KETTLE VENTING INSTRUCTIONS Pressure
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
RESERVOIR FILL PROCEDURES
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
WARNING IMPROPER REFILLING OF
KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT
PRESSURE RELIEF VALVE PERIODIC TESTING
CALIBRATING PROCEDURE
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES
KETTLE JACKET FILLING & DRAINING PROCEDURES
Recommended Corrosion Inhibitors for Closed Systems
DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN
WARNING IMPROPER REFILLING OF
GAS KETTLE ORIFICE REPLACEMENT
1. Remove Console Cover
5. 2Remove. RemoveGAS ORIFICEPlug and Spring“O” RING
3. Remove Orifice
FIELD CONVERSION INSTRUCTIONS Natural Gas to Propane Gas
When ordering conversion parts, it is
Conversion Parts Required
KGL-40
WIRING DIAGRAMS
Diagram #1
Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz
Diagram #1 continued
Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz
ITEM NO
DESCRIPTION
Diagram #2 see Diagram #1 for common parts
Floor Gas Kettle except KGL-25/T 200-240 Volts, 60Hz
ITEM NO
DESCRIPTION
Diagram #3 see Diagram #1 for common parts
Floor Gas Kettle except KGL-25/T 200-240 Volts, 50Hz
ITEM NO
DESCRIPTION
Symbol Legend page 1 of
Symbol Legend page 2 of
SPARE PARTS LIST
PISTON, TD-2
PISTON, TD-3