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Installation, Operation & Service
Operators Manual
Gas Floor Model Kettles
PRIOR TO REMOVING ANY FITTINGS
ENSURE KETTLE IS AT ROOM TEMPERATURE AND
FOR YOUR SAFETY
PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE
Installation
TABLE OF CONTENTS
Operating Instructions Cleaning Instructions Service Parts
Maintenance
CLEARANCE REQUIREMENTS/ DRAIN LOCATIONS
INSTALLATION
INSTALLATION
INSPECTION
WATER
CLEANING
INSTALLATION CHECKS
ELECTRICAL
WATER H C
Specification Drawing
DIMENSIONS
ELECTRIC
WATER H C
Specification Drawing
DIMENSIONS
ELECTRIC
KGL-40SH
Specification Drawing
DIMENSIONS
MODEL NO
Specification Drawing
SPECIFICATIONS
Short Series, KGL-40-TSH
FUNCTION
OPERATING INSTRUCTIONS
ITEM #
DESCRIPTION
KGL, KGL-T
OPERATING THE KETTLE
APPROXIMATE BOILING TIMES
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE
CARE AND CLEANING
CLEANING INSTRUCTIONS
FRONT
SERVICE PARTS
WRAP COVERS
KETTLE
PRESSURE RELIEF ASSEMBLY
ITEM NO
DESCRIPTION
HINGE SPRING
HINGE ASSEMBLY
ITEM NO
DESCRIPTION
DESCRIPTION
ELECTRICAL COMPONENT BOX
SIGHT GLASS
ITEM ON
DESCRIPTION
TRUNNION ASSEMBLY
TANGENT DRAW-OFF VALVE
PART
3428
GAS CONTROL ASSEMBLY
Stationary Models
Tilting Models
DESCRIPTION
GAS CONTROL ASSEMBLY
BLOWER MOUNTING PIPE ASSEMBLY
ITEM ON
GEARBOX ASSEMBLY
KE52836-2
GEARBOX ASSEMBLY
ITEM NO
DESCRIPTION
ITEM NO
CONSOLE CONTROLS
SWITCH, TOGGLE USED PRIOR TO JANUARY
RUBBER BOOT USED PRIOR TO JANUARY
MAINTENANCE
INSPECTION AND MAINTENANCE CHECKLIST
INSPECTION AND MAINTENANCE CHECKLIST
Plug
KETTLE SAFETY INSPECTION CHECKLIST
SAFETY VALVE
Incorrect Installations
Low Water Level Probe
SAFETY THERMOSTAT
Air Switch
Incorrect Installation
HOUSING
TROUBLESHOOTING GUIDES
LUBRICATION PROCEDURE
HINGE ADJUSTMENT
TROUBLESHOOTING GUIDES continued
PROBLEM KGL
Kettle Wont Heat
Delayed Igniton
TROUBLESHOOTING GUIDES continued
PROBLEM KGL Kettle Not Hot Enough
PROBLEM KGL Kettle Has Delayed Ignition
TROUBLESHOOTING GUIDES continued
PROBLEM KGL Kettle Gets Too Hot
PROBLEM Red Add Water LED Stays On
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
VACUUM LEAK TEST PROCEDURE
REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS
KETTLE VENTING INSTRUCTIONS Pressure
KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT
RESERVOIR FILL PROCEDURES
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
WARNING IMPROPER REFILLING OF
HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES
PRESSURE RELIEF VALVE PERIODIC TESTING
CALIBRATING PROCEDURE
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
WARNING IMPROPER REFILLING OF
KETTLE JACKET FILLING & DRAINING PROCEDURES
Recommended Corrosion Inhibitors for Closed Systems
DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN
3. Remove Orifice
GAS KETTLE ORIFICE REPLACEMENT
1. Remove Console Cover
5. 2Remove. RemoveGAS ORIFICEPlug and Spring“O” RING
KGL-40
FIELD CONVERSION INSTRUCTIONS Natural Gas to Propane Gas
When ordering conversion parts, it is
Conversion Parts Required
WIRING DIAGRAMS
Diagram #1
Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz
DESCRIPTION
Diagram #1 continued
Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz
ITEM NO
DESCRIPTION
Diagram #2 see Diagram #1 for common parts
Floor Gas Kettle except KGL-25/T 200-240 Volts, 60Hz
ITEM NO
DESCRIPTION
Diagram #3 see Diagram #1 for common parts
Floor Gas Kettle except KGL-25/T 200-240 Volts, 50Hz
ITEM NO
Symbol Legend page 1 of
Symbol Legend page 2 of
SPARE PARTS LIST
PISTON, TD-2
PISTON, TD-3