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Cleveland Range KGL-100, KGL-40-T manual Operators Manual, Gas Floor Model Kettles, Enodis

Models: KGL-40, KGL-60, KGL-80, KGL-100, KGL-40-T, KGL-60-T, KGL-80-T, KGL-40-SH, KGL-60-SH, KGL-40-TSH KGL-100, KGL-40-T KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH KGL-80-T, KGL-40-SH

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Operators Manual

Installation, Operation & Service

Gas Floor Model Kettles

MODELS:

Stationary - KGL-40, KGL-60, KGL-80, KGL-100

Tilting - KGL-40-T, KGL-60-T, KGL-80-T

Short Series - KGL-40-SH, KGL-60-SH,

KGL-40-TSH

KGL-40

KGL-40SH

KGL-40-T

	1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Enodis	Phone: (216) 481-4900 Fax: (216) 481-3782
	Visit our web site at www.clevelandrange.com
	SE95003-1 Rev. 1

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Cleveland Range KGL-100, KGL-40-T manual Operators Manual, Gas Floor Model Kettles, Installation, Operation & Service

Contents

Operators Manual Installation, Operation & ServiceGas Floor Model Kettles Phone 216 481-4900 FaxFOR YOUR SAFETY ENSURE KETTLE IS AT ROOM TEMPERATURE ANDPRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGSOperating Instructions Cleaning Instructions Service Parts TABLE OF CONTENTSMaintenance InstallationINSTALLATION INSTALLATIONINSPECTION CLEARANCE REQUIREMENTS/ DRAIN LOCATIONSINSTALLATION CHECKS CLEANINGELECTRICAL WATERDIMENSIONS Specification DrawingELECTRIC WATER H CDIMENSIONS Specification DrawingELECTRIC WATER H CDIMENSIONS Specification DrawingMODEL NO KGL-40SHSPECIFICATIONS Specification DrawingShort Series, KGL-40-TSH ITEM # OPERATING INSTRUCTIONSDESCRIPTION FUNCTIONAPPROXIMATE BOILING TIMES OPERATING THE KETTLEDO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE KGL, KGL-TCARE AND CLEANING CLEANING INSTRUCTIONSWRAP COVERS SERVICE PARTSKETTLE FRONTITEM NO PRESSURE RELIEF ASSEMBLYDESCRIPTION ITEM NO HINGE ASSEMBLYDESCRIPTION HINGE SPRINGSIGHT GLASS ELECTRICAL COMPONENT BOXITEM ON DESCRIPTIONTANGENT DRAW-OFF VALVE TRUNNION ASSEMBLYPART DESCRIPTIONStationary Models GAS CONTROL ASSEMBLYTilting Models 3428BLOWER MOUNTING PIPE ASSEMBLY GAS CONTROL ASSEMBLYITEM ON DESCRIPTIONGEARBOX ASSEMBLY ITEM NO GEARBOX ASSEMBLYDESCRIPTION KE52836-2SWITCH, TOGGLE USED PRIOR TO JANUARY CONSOLE CONTROLSRUBBER BOOT USED PRIOR TO JANUARY ITEM NOINSPECTION AND MAINTENANCE CHECKLIST MAINTENANCEINSPECTION AND MAINTENANCE CHECKLIST SAFETY VALVE KETTLE SAFETY INSPECTION CHECKLISTIncorrect Installations PlugAir Switch SAFETY THERMOSTATIncorrect Installation Low Water Level ProbeLUBRICATION PROCEDURE TROUBLESHOOTING GUIDESHINGE ADJUSTMENT HOUSINGPROBLEM KGL TROUBLESHOOTING GUIDES continuedKettle Wont Heat PROBLEM KGL Kettle Not Hot Enough TROUBLESHOOTING GUIDES continuedPROBLEM KGL Kettle Has Delayed Ignition Delayed IgnitonPROBLEM KGL Kettle Gets Too Hot TROUBLESHOOTING GUIDES continuedPROBLEM Red Add Water LED Stays On REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS VACUUM LEAK TEST PROCEDUREKETTLE VENTING INSTRUCTIONS Pressure WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCKWITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK RESERVOIR FILL PROCEDURESWARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNITCALIBRATING PROCEDURE PRESSURE RELIEF VALVE PERIODIC TESTINGWITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINESRecommended Corrosion Inhibitors for Closed Systems KETTLE JACKET FILLING & DRAINING PROCEDURESDANGER WORKING ON MACHINES WITH POWER COULD RESULT IN WARNING IMPROPER REFILLING OF1. Remove Console Cover GAS KETTLE ORIFICE REPLACEMENT5. 2Remove. RemoveGAS ORIFICEPlug and Spring“O” RING 3. Remove OrificeWhen ordering conversion parts, it is FIELD CONVERSION INSTRUCTIONS Natural Gas to Propane GasConversion Parts Required KGL-40Diagram #1 WIRING DIAGRAMSFloor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz Diagram #1 continuedITEM NO DESCRIPTIONFloor Gas Kettle except KGL-25/T 200-240 Volts, 60Hz Diagram #2 see Diagram #1 for common partsITEM NO DESCRIPTIONFloor Gas Kettle except KGL-25/T 200-240 Volts, 50Hz Diagram #3 see Diagram #1 for common partsITEM NO DESCRIPTIONSymbol Legend page 1 of Symbol Legend page 2 of PISTON, TD-2 SPARE PARTS LISTPISTON, TD-3

Operators Manual

Installation, Operation & Service

Gas Floor Model Kettles

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782