Cornelius 2 Flavor Replace Pump Tubing, Removing Pump Platforms, Replacing Pump Tubing, Annually

Models: 2 Flavor 4 Flavor

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ANNUALLY

Quest Juice Training Manual

ANNUALLY

Replace Pump Tubing:

A replacement pump tubing kit, part#45098, is available. The kit consists of one pre-cut length of pump tubing, two white plastic hose clamps, and instructions.

Removing Pump Platform(s):

1.Remove the concentrate containers from the dispenser and place them in a refrigerator.

2.Remove the cabinet shelf that the con- centrate containers sit on.

3.Flush the system prior to removing the pump platform (refer to the Daily sec- tion located at the beginning of the Planned Maintenance Schedule). Remove the dispense nozzles and static mixers.

4.Unplug the water line quick disconnect by pressing the gray button (see Fig. 1&2).

5.Slide the locking latch forward. Lift the platform slightly and pull forward to gain access to the electrical connector (see Fig.1).

6.Unplug the electrical connector by squeezing the locking tabs on either side and pulling out the con- nector. Lift and remove the pump platform (see Fig.1).

Replacing Pump Tubing:

1.Remove pump platform (refer to the Removing Pump Platform(s) procedure located earlier in this section).

2.Remove the two white plastic hose clamps from the pump tube con- nections (see Fig. 1&2). Remove the concentrate delivery tubes from the hose ends.

3.Loosen and remove the four screws from the pump body (see fig 3).

4.Remove the rear pump body half only to reveal the pump tube and rollers.

5.Remove the old pump tube from the pump body. If the roller assem-

 

bly comes out with the tubing, place it back into the pump housing

Fig.1

 

being sure to align the roller assembly shaft keyway to the motor

 

 

 

shaft so that the two interlock.

 

 

 

6.

Firmly press the new hose into the pump body around the

 

 

 

roller assembly, being sure to keep the protruding ends even

 

 

 

with each other.

 

 

 

7.

Once the tubing is in place, hold the tubing with one hand, cap-

 

 

 

ture the lower part of the tubing with the outer housing, then

 

 

 

proceed to capture the shaft of the roller assembly and push

 

 

 

the rear pump housing into place. Make sure to capture the

 

 

 

tubing within the body and not pinch it between the halves. Do

 

 

 

not use any tool other than your finger tips to manipulate the

Fig. 2

 

 

tubing into the housing or you may damage the tube.

 

 

 

 

© 2004, IMI Cornelius Inc.

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Publication Number: TP00968

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Cornelius 2 Flavor, 4 Flavor manual Replace Pump Tubing, Removing Pump Platforms, Replacing Pump Tubing, Annually