Emerson MINI-MATE2 9.2.3Blower System, Air Distribution, 9.2.4Blower Removal, Suction Pressure

Models: MINI-MATE2

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9.2.3Blower System

System Operation, Testing and Maintenance

9.2.3Blower System

Monthly inspection of the blower package include: motor mounts, belts, fan bearings and impellers.

Fan impellers should be thoroughly inspected and any debris removed. Check to see if they are tightly mounted on the fan shaft and do not rub against the fan housing during rotation. Motor bearings are permanently sealed and self-lubricating and do NOT need lubricated.

The drive belt should be checked monthly for signs of wear and proper tension. Pressing on belts midway between the sheave and pulley should produce from 1/2” to 1” (12 to 25 mm) of deflection. Belts that are too tight can cause excessive bearing wear.

Belt tension can be adjusted by raising or lowering the fan motor base. Loosen nut above motor mounting plate to remove belt. Turn nut below motor mounting plate to adjust belt tension. If belt appears cracked or worn, it should be replaced with a matched belt (identically sized). With proper care, a belt should last several years.

NOTE

After adjusting or changing the belt, always be certain that motor base nuts are tightened. The bottom adjustment nut should be finger tight. The top locking nut should be tightened with a wrench.

Air Distribution

Since all unit models are designed for constant volume air delivery, any unusual restrictions within the air circuit must be avoided. High efficiency filters can reduce air performance and evaporator capacity.

9.2.4Blower Removal

If the blower or bearings must be removed or serviced, use the following procedure.

NOTICE

Risk of refrigerant and water/glycol piping damage. Can cause leaks that result in equipment and building damage and loss of cooling.

Use caution and do not contact piping when removing the blower motor and blower sled.

1.Remove the main center section of the three-piece electric panel by first marking and disconnecting all power and control wiring entering the panel.

2.Remove the panel by removing screws from top and bottom sections

3.Remove the blower motor from the blower sled.

4.Remove the four bolts holding the blower sled to the base isolators.

5.Slide the blower/sled assembly forward and rotate 90°.

6.Slide the blower/sled assembly from unit after ensuring that the refrigerant and water piping are protected from damage.

7.Reinstall by reversing this procedure.

9.2.5Refrigeration System

Each month the components of the refrigeration system should be inspected for proper function and signs of wear. Since in most cases evidence of malfunction is present prior to component failure, periodic inspections can be a major factor in the prevention of most system failures. Refrigerant lines must be properly supported and not allowed to vibrate against ceilings, floors or the unit frame. Inspect all refrigerant lines every six months for signs of wear and proper support. Inspect the capillary and equalizer lines from the expansion valve.

Suction Pressure

Suction pressure will vary with load conditions. Suction pressure normally ranges from 58 psi to 75 psi (405 kPa to 517 kPa).

Liebert® Mini-Mate2

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Emerson MINI-MATE2 9.2.3Blower System, Air Distribution, 9.2.4Blower Removal, 9.2.5Refrigeration System, Suction Pressure