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Frymaster 8196345 manual Protector Series Gas Fryers Parts List, Accessories, Component

Models: 8196345

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PROTECTOR® SERIES GAS FRYERS

PROTECTOR® SERIES GAS FRYERS

CHAPTER 2: PARTS LIST

2.1	Accessories
ITEM	PART #	COMPONENT

1

803-0209

Brush, Frypot

2803-0197 Cleanout Rod, 27-inch

3810-2793 Hanger, Basket

4809-0171 Thumbscrew, ¼-20 X 1⅜-inch Universal Hood (use 809-0921 for Spacer)

5106-8930 Cover, Frypot, Full Vat

*826-0993SP Handle Kit, Frypot Cover (includes handle and screws)

6

803-0375

Basket Support Rack, Full Vat

*803-0136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 6)

7803-0099 Basket, Full-Vat

8803-0271 Basket, Dual-Vat (Twin)

9230-2975 Connecting Strip, Frypot

10	810-0478	Gas Line, 1-Inch Dormont Flexible
	806-1698SP	36-Inch (for gas line only (w/o Items 11 and 12), use 810-0088)
	806-1699	48-Inch (for gas line only (w/o Items 11 and 12), use 810-0085)

11810-0074 Quick-Disconnect Fitting, 1-Inch Male

12810-0073 Quick-Disconnect Fitting, 1-Inch Female

13826-0900 Kit, Chain Restraint

14826-1045 Bushing, Flexible Gas Line (813-0032)

15810-0070 Coupling, Gas Line Female Quick Disconnect ¾-inch

810-0073

Coupling, Gas Line Female Quick Disconnect 1-inch

*803-0170 Filter Pack, Paper – 100 Sheets

*803-0002 Powder, Filter – 80- 1-Cup Application Packages

*826-1157 Kit, Fuse and Fuse Puller (2 Fuses)

*Not illustrated.

2-1

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Frymaster 8196345 manual Protector Series Gas Fryers Parts List, Accessories, Component

Contents

PROTECTOR 24-HourService Hotline8196345 ServicePage DANGER CHAPTER 1 Service Procedures PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTSPROTECTOR SERIES GAS FRYERS TABLE OF CONTENTS contCHAPTER 2 Parts List THIS PAGE INTENTIONALLY LEFT BLANK 1.2The Electronic Ignition System CHAPTER 1 SERVICE PROCEDURESPROTECTOR SERIES GAS FRYER 1.1Functional Description1.3Interface Board Page 1.4Thermostats 1.5Accessing Fryers for Servicing DANGER1.7Checking the Burner Manifold Gas Pressure 1.6Cleaning the Gas Valve Vent Tube6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure 1.9Replacing Fryer Components 1.8Measuring Flame Current1.9.3 Replacing the Interface Board 1.9.4 Replacing an Ignition Module 1.9.5 Replacing an Ignitor Assembly DANGER1-10 1.9.7 Adjusting the Air/Gas Mixture ALL OTHER VALVES 1.9.8 Replacing a Gas Valve1.9.9 Replacing a Burner Assembly DANGER 1.9.11Replacing the Frypot15.Remove the frypot hold down bracket Full Vat Illustrated Disassembling A Frypot1-17 Full-VatIllustrated Re-assemblingA Frypot1.10.1Ignition Failure 1.10Troubleshooting and Problem Isolation1.10.2Improper Burner Function DANGER 1.10.3Improper Temperature Control1.10.4 Computer Malfunctions MELT CYCLE PROBLEMS1.10.5 Filtration Malfunctions Verifying Solenoid Operation 1.10.7 Basket Lift Malfunctions 1.10.6 Leakage1-25 1.11.1 Troubleshooting the 24 VAC Circuit 1.11Troubleshooting GuidesPage 1.11.3 Troubleshooting the Temperature Probe 1.11.2 Troubleshooting the Gas Valve1.11.4 Replacing the Transformer or Filter Relay 1.13 ATO Automatic Top-OffService Procedures 1.12Probe Resistance ChartProbe Resistance Chart Corrective Action Problem1.13.1 ATO Automatic Top-OffTroubleshooting Probable CausesConnector Probable Causes 1.13.3 Replacing the ATO Board or Transformer1.13.4 Replacing the ATO Pump or Solenoid ProblemEXIT ERROR RMhot-hi-1 HI-LIMITIGNITION PROBEFAILURE FAILURE with1.14.2 CM7 Useful Codes Enter Setup in Tech Mode - EnterReset RECOVERY FAULT CALL SERVICE - Enter PASSWORDSSee section 1.14.3 CM7 Menu Summary TreeSee section 4.10.21.14.4 CM7 Board Pin Positions and Harnesses To update CM7 and ATO software follow these steps 1.15Loading and Updating Software Procedures1-38 1.16Principal Wiring Connections The Heat Strip is not present here on 330’s 1.17Wiring Diagrams 1.17.1 Main1.17.2Transformer / Filter Boxes 1.17.2.2FPGL330 Transformer / Filter Box Domestic 1.17.3Modular Basket Lift 100/120V 1.17.4Modular Basket Lift 208/250V ATOL 1.18Simplified Wiring Diagrams1.18.1FPGL30 Series Full Vat K UF CN OTI HN AE B/T OL EW RR LE YA UD LA O ENMODULE LINEVOLTAGE LEFT IGNITION1.18.3 FPGL30 Series Simplified Wiring 1.18.4 FPGL30 Series Data Network Flowchart Accessories PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LISTCOMPONENT 2.2 Basket Lift Assembly and Associated Parts PART # Wire AssembliesCOMPONENT 2.3 Doors, Sides, Flue Caps, Top Caps and Casters 2.4.1 Drain Valves and Associated Parts 2.4Drain System ComponentsNot illustrated 2.4.2 Drain Tube Sections and Associated PartsPage Fuse 5A 125V International Only 2.5.1 Component Boxes contITEM PART # COMPONENT2.5.2 Transformer Boxes Transformer Boxes cont 2.5.2Sound Device, Universal SMT 2.5.3 Computers and Associated ComponentsReplacement CM7 Computer 108-0231 810-3141 Not illustratedCONNECTOR 2.6Wiring 2.6.1 Main Wiring HarnessesCONNECTOR CONNECTOR807-4654FV ATO/RTD Probe a single kit, P/N quired when replacingNOTE All insulation and gaskets can be ordered inPlenum, Full-VatLOV use 823-6940for CE units 2.7.1 Full-VatFrypot Components contNot illustrated 2-152.7.2 Frypot Assemblies and Associated Parts FPGL30 Full Vat Gas Manifold Typical 2.8Gas Supply and Combustion System Components826-0982Propane G30, G31 826-1002Manufactured Gas 2.9Gas Valves and Associated Components 2.9Gas Valves and Associated Components cont 2.10Filtration System Components ITEM PART # 2.10 Filtration System Components contCOMPONENT 2.11Return Valve Assembly and Associated Parts 2.12.2 ATO Automatic Top-OffBoard 2.12 ATO Auto Top-OffComponentsITEM PART # COMPONENTCOMPONENT 2.13Wiring Connectors, Pin Terminals and Tools 2.14Fasteners 2.14Fasteners cont THIS PAGE INTENTIONALLY LEFT BLANK 819-6345 SERVICE HOTLINEFEBRUARY