PROTECTOR® SERIES GAS FRYER

CHAPTER 1: SERVICE PROCEDURES

1.1Functional Description

Protector® series gas fryers contain a welded stainless steel frypot that is directly heated by a high efficiency infrared burner system, requiring approximately 43% less energy than conventional burners to cook the same volume.

Self-contained combustion chambers (referred to as “burners”) are fitted into rails attached to the sides of the frypot, one on each side. Each combustion chamber is fitted with special ceramic tiles that are heated by the burning of a forced air/gas mixture. The tiles transfer heat to the frypot by means of infrared radiation, providing much more constant and uniform heat dispersion over the surface of the frypot than do conventional burners. Because less heat is lost to the atmosphere in the process, compared to “open-burner” designs, less fuel is required to achieve and maintain a given frypot temperature.

In full-vat units, gas flow to both of the burners is regulated by one electromechanical gas valve. All fryers in this series are equipped with 24 VAC gas valve systems, and all are configured with electronic ignition.

1.2The Electronic Ignition System

An ignition module mounted in the component box (located behind the control panel) is connected to an ignitor assembly at the burner. The ignition module performs four important functions: it provides fuse protection for the 24-volt circuit, provides an ignition spark, supplies voltage to the gas valve, and proofs the burner flame. The module contains a four second time delay circuit and a coil that activates the gas valve. Three types are in use. A closed-box design is used in most fryers, but in some fryers built for export, the module resembles an interface board. A single dual-spark module is used on current production full-vat fryers.

The ignitor assembly consists of a spark plug, an enrichment tube, and a flame sensor.

Inside the Ignition Module

Out to

Gas Valve

To Alarm

25 V +

Coil

TD

HV

GND

Ignition Wire

Flame Sensor

At start-up, the power switch is placed in the ON position, supplying approximately 12-volts DC to the heat-control circuitry in the computer and to one side of the heat relay coils on the interface board. If resistance in the temperature probe indicates the temperature in the frypot is below 180ºF (82ºC), the current flows through a melt cycle circuit where a timer switch alternately closes for six seconds and opens for 24 seconds. If the temperature is 180ºF (82ºC) or above, the current flows through a heat circuit, bypassing the timer switch. In either case, ground is supplied to the other leg of the heat relay coils, which closes electronic switches in the 24 VAC circuit to provide current to the ignition module. Circuitry in the ignition module sends 24 VAC to the gas valve via a normally closed high-limit switch and a normally closed drain safety switch. Simultaneously, the module causes the ignitor to spark for four seconds to light the burner. A flame sensor verifies the burner

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Frymaster 8196345 manual Functional Description, Electronic Ignition System
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8196345 specifications

The Frymaster 8196345 is a premier commercial fryer designed to meet the demanding needs of foodservice operations. Renowned for its efficiency and technology, this versatile model is a popular choice among restaurants, food trucks, and catering companies.

One of the standout features of the Frymaster 8196345 is its high-capacity oil filtration system. This system ensures that the oil remains clean and free of food particles, significantly extending the life of the oil and enhancing the flavor of fried foods. With automatic filtration capabilities, operators can focus on food preparation rather than oil maintenance, resulting in higher efficiency in busy kitchen environments.

The Frymaster 8196345 also incorporates advanced temperature control technology. With precise digital thermostats, the fryer maintains consistent oil temperatures, reducing the risk of overcooking or burning food. This feature is crucial for achieving optimal frying results, especially for delicate items like fish or pastries. The user-friendly controls allow for quick adjustments, ensuring that chefs can adapt to various cooking requirements seamlessly.

Another key characteristic of the Frymaster 8196345 is its durable construction. Built with high-quality stainless steel, this fryer is designed to withstand the rigors of daily use, providing operators with a long-lasting investment. The smooth surfaces also make cleaning and maintenance significantly easier, helping to meet health and safety standards in commercial kitchens.

The Frymaster 8196345 can accommodate multiple basket sizes, allowing users to fry different foods simultaneously without compromising on quality. This flexibility is particularly beneficial during peak service times, allowing establishments to maximize output and minimize wait times for customers.

Additionally, the Frymaster 8196345 is designed with energy efficiency in mind. It features an eco-friendly operation mode, which reduces energy consumption without sacrificing performance. This not only lowers operational costs but also aligns with sustainability initiatives that many modern establishments strive for.

In summary, the Frymaster 8196345 is an exceptional commercial fryer that combines advanced technology, durability, and efficiency. Its high-capacity oil filtration system, precise temperature control, and robust build make it an ideal choice for busy kitchens aiming for consistent, high-quality frying results. Whether it’s for crispy fries, tempura, or chicken wings, the Frymaster 8196345 stands out as a reliable partner for any food service operation.
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