Manuals / Frymaster / Kitchen Appliance / Fryer

Frymaster 8196345 manual HourService Hotline, Protector, Series, Fryers

Models: 8196345

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Service

Service	GAS	PROTECTOR
&PartsManual	FRYERS	SERIES
		®

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.


24-Hour Service Hotline 1-800-551-8633		FEBRUARY 2009
www.frymaster.comE-mail:service@frymaster.com	8196345

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Frymaster 8196345 manual HourService Hotline, Protector, Series, Fryers

Contents

8196345 24-HourService HotlineService PROTECTORPage DANGER CHAPTER 1 Service Procedures PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTSPROTECTOR SERIES GAS FRYERS TABLE OF CONTENTS contCHAPTER 2 Parts List THIS PAGE INTENTIONALLY LEFT BLANK PROTECTOR SERIES GAS FRYER CHAPTER 1 SERVICE PROCEDURES1.1Functional Description 1.2The Electronic Ignition System1.3Interface Board Page 1.4Thermostats 1.5Accessing Fryers for Servicing DANGER1.7Checking the Burner Manifold Gas Pressure 1.6Cleaning the Gas Valve Vent Tube6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure 1.9Replacing Fryer Components 1.8Measuring Flame Current1.9.3 Replacing the Interface Board 1.9.4 Replacing an Ignition Module 1.9.5 Replacing an Ignitor Assembly DANGER1-10 1.9.7 Adjusting the Air/Gas Mixture ALL OTHER VALVES 1.9.8 Replacing a Gas Valve1.9.9 Replacing a Burner Assembly DANGER 1.9.11Replacing the Frypot15.Remove the frypot hold down bracket Full Vat Illustrated Disassembling A Frypot1-17 Full-VatIllustrated Re-assemblingA Frypot1.10.1Ignition Failure 1.10Troubleshooting and Problem Isolation1.10.2Improper Burner Function DANGER 1.10.3Improper Temperature Control1.10.4 Computer Malfunctions MELT CYCLE PROBLEMS1.10.5 Filtration Malfunctions Verifying Solenoid Operation 1.10.7 Basket Lift Malfunctions 1.10.6 Leakage1-25 1.11.1 Troubleshooting the 24 VAC Circuit 1.11Troubleshooting GuidesPage 1.11.3 Troubleshooting the Temperature Probe 1.11.2 Troubleshooting the Gas Valve1.11.4 Replacing the Transformer or Filter Relay 1.13 ATO Automatic Top-OffService Procedures 1.12Probe Resistance ChartProbe Resistance Chart 1.13.1 ATO Automatic Top-OffTroubleshooting ProblemProbable Causes Corrective ActionConnector 1.13.4 Replacing the ATO Pump or Solenoid 1.13.3 Replacing the ATO Board or TransformerProblem Probable Causeshot-hi-1 ERROR RMHI-LIMIT EXITFAILURE PROBEFAILURE with IGNITIONReset RECOVERY FAULT CALL SERVICE - Enter Enter Setup in Tech Mode - EnterPASSWORDS 1.14.2 CM7 Useful CodesSee section 1.14.3 CM7 Menu Summary Tree4.10.2 See section1.14.4 CM7 Board Pin Positions and Harnesses To update CM7 and ATO software follow these steps 1.15Loading and Updating Software Procedures1-38 1.16Principal Wiring Connections The Heat Strip is not present here on 330’s 1.17Wiring Diagrams 1.17.1 Main1.17.2Transformer / Filter Boxes 1.17.2.2FPGL330 Transformer / Filter Box Domestic 1.17.3Modular Basket Lift 100/120V 1.17.4Modular Basket Lift 208/250V 1.18.1FPGL30 Series Full Vat 1.18Simplified Wiring DiagramsK UF CN OTI HN AE B/T OL EW RR LE YA UD LA O EN ATOLVOLTAGE LINELEFT IGNITION MODULE1.18.3 FPGL30 Series Simplified Wiring 1.18.4 FPGL30 Series Data Network Flowchart Accessories PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LISTCOMPONENT 2.2 Basket Lift Assembly and Associated Parts PART # Wire AssembliesCOMPONENT 2.3 Doors, Sides, Flue Caps, Top Caps and Casters 2.4.1 Drain Valves and Associated Parts 2.4Drain System ComponentsNot illustrated 2.4.2 Drain Tube Sections and Associated PartsPage ITEM PART # 2.5.1 Component Boxes contCOMPONENT Fuse 5A 125V International Only2.5.2 Transformer Boxes Transformer Boxes cont 2.5.2Replacement CM7 Computer 2.5.3 Computers and Associated Components108-0231 810-3141 Not illustrated Sound Device, Universal SMTCONNECTOR 2.6Wiring 2.6.1 Main Wiring HarnessesCONNECTOR CONNECTOR807-4654FV ATO/RTD Probe NOTE All insulation and quired when replacinggaskets can be ordered in a single kit, P/NNot illustrated 2.7.1 Full-VatFrypot Components cont2-15 Plenum, Full-VatLOV use 823-6940for CE units2.7.2 Frypot Assemblies and Associated Parts FPGL30 Full Vat Gas Manifold Typical 2.8Gas Supply and Combustion System Components826-0982Propane G30, G31 826-1002Manufactured Gas 2.9Gas Valves and Associated Components 2.9Gas Valves and Associated Components cont 2.10Filtration System Components ITEM PART # 2.10 Filtration System Components contCOMPONENT 2.11Return Valve Assembly and Associated Parts ITEM PART # 2.12 ATO Auto Top-OffComponentsCOMPONENT 2.12.2 ATO Automatic Top-OffBoardCOMPONENT 2.13Wiring Connectors, Pin Terminals and Tools 2.14Fasteners 2.14Fasteners cont THIS PAGE INTENTIONALLY LEFT BLANK 819-6345 SERVICE HOTLINEFEBRUARY