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Frymaster 8196345 manual 2.13Wiring Connectors, Pin Terminals and Tools

Models: 8196345

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2.13Wiring Connectors, Pin Terminals and Tools

2.13Wiring Connectors, Pin Terminals and Tools

ITEM	PART #	COMPONENT
1	807-1068	2-Pin Female
2	807-0158	6-Pin Female
3	807-0156	9-Pin Female
5	807-0159	12-Pin Female
5	807-0875	15-Pin Female
6	807-1067	2-Pin Male
7	807-0157	6-Pin Male
8	807-0155	9-Pin Male
9	807-0160	12-Pin Male
10	807-0804	15-Pin Male
11	826-1341	Terminal, Female Split Pin (Pkg of 25)
12	826-1342	Terminal, Male Split Pin (Pkg of 25)
13	807-2518	Plug, Mate-N-Lock (Dummy Pin)
14	807-0928	Extract Tool Pin Pusher
15	806-4855	Pin Pusher Screwdriver Assembly
16	230-2345	SMT Pin Extractor

* Not illustrated.

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Frymaster 8196345 manual 2.13Wiring Connectors, Pin Terminals and Tools

Contents

24-HourService Hotline 8196345Service PROTECTORPage DANGER PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1 Service ProceduresCHAPTER 2 Parts List TABLE OF CONTENTS contPROTECTOR SERIES GAS FRYERS THIS PAGE INTENTIONALLY LEFT BLANK CHAPTER 1 SERVICE PROCEDURES PROTECTOR SERIES GAS FRYER1.1Functional Description 1.2The Electronic Ignition System1.3Interface Board Page 1.5Accessing Fryers for Servicing DANGER 1.4Thermostats1.6Cleaning the Gas Valve Vent Tube 1.7Checking the Burner Manifold Gas Pressure6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure 1.8Measuring Flame Current 1.9Replacing Fryer Components1.9.3 Replacing the Interface Board 1.9.5 Replacing an Ignitor Assembly DANGER 1.9.4 Replacing an Ignition Module1-10 1.9.7 Adjusting the Air/Gas Mixture 1.9.8 Replacing a Gas Valve ALL OTHER VALVES1.9.9 Replacing a Burner Assembly 1.9.11Replacing the Frypot DANGER15.Remove the frypot hold down bracket Disassembling A Frypot Full Vat Illustrated1-17 Re-assemblingA Frypot Full-VatIllustrated1.10Troubleshooting and Problem Isolation 1.10.1Ignition Failure1.10.2Improper Burner Function 1.10.3Improper Temperature Control DANGER1.10.5 Filtration Malfunctions MELT CYCLE PROBLEMS1.10.4 Computer Malfunctions Verifying Solenoid Operation 1.10.6 Leakage 1.10.7 Basket Lift Malfunctions1-25 1.11Troubleshooting Guides 1.11.1 Troubleshooting the 24 VAC CircuitPage 1.11.4 Replacing the Transformer or Filter Relay 1.11.2 Troubleshooting the Gas Valve1.11.3 Troubleshooting the Temperature Probe Probe Resistance Chart 1.12Probe Resistance Chart1.13 ATO Automatic Top-OffService Procedures Problem 1.13.1 ATO Automatic Top-OffTroubleshootingProbable Causes Corrective ActionConnector 1.13.3 Replacing the ATO Board or Transformer 1.13.4 Replacing the ATO Pump or SolenoidProblem Probable CausesERROR RM hot-hi-1HI-LIMIT EXITPROBE FAILUREFAILURE with IGNITIONEnter Setup in Tech Mode - Enter Reset RECOVERY FAULT CALL SERVICE - EnterPASSWORDS 1.14.2 CM7 Useful Codes1.14.3 CM7 Menu Summary Tree See section4.10.2 See section1.14.4 CM7 Board Pin Positions and Harnesses 1-38 1.15Loading and Updating Software ProceduresTo update CM7 and ATO software follow these steps 1.16Principal Wiring Connections 1.17Wiring Diagrams 1.17.1 Main The Heat Strip is not present here on 330’s1.17.2Transformer / Filter Boxes 1.17.2.2FPGL330 Transformer / Filter Box Domestic 1.17.3Modular Basket Lift 100/120V 1.17.4Modular Basket Lift 208/250V 1.18Simplified Wiring Diagrams 1.18.1FPGL30 Series Full VatK UF CN OTI HN AE B/T OL EW RR LE YA UD LA O EN ATOLLINE VOLTAGELEFT IGNITION MODULE1.18.3 FPGL30 Series Simplified Wiring 1.18.4 FPGL30 Series Data Network Flowchart COMPONENT PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LISTAccessories 2.2 Basket Lift Assembly and Associated Parts COMPONENT Wire AssembliesPART # 2.3 Doors, Sides, Flue Caps, Top Caps and Casters 2.4Drain System Components 2.4.1 Drain Valves and Associated Parts2.4.2 Drain Tube Sections and Associated Parts Not illustratedPage 2.5.1 Component Boxes cont ITEM PART #COMPONENT Fuse 5A 125V International Only2.5.2 Transformer Boxes 2.5.2 Transformer Boxes cont2.5.3 Computers and Associated Components Replacement CM7 Computer108-0231 810-3141 Not illustrated Sound Device, Universal SMT2.6Wiring 2.6.1 Main Wiring Harnesses CONNECTORCONNECTOR CONNECTOR807-4654FV ATO/RTD Probe quired when replacing NOTE All insulation andgaskets can be ordered in a single kit, P/N2.7.1 Full-VatFrypot Components cont Not illustrated2-15 Plenum, Full-VatLOV use 823-6940for CE units2.7.2 Frypot Assemblies and Associated Parts 2.8Gas Supply and Combustion System Components FPGL30 Full Vat Gas Manifold Typical826-0982Propane G30, G31 826-1002Manufactured Gas 2.9Gas Valves and Associated Components 2.9Gas Valves and Associated Components cont 2.10Filtration System Components COMPONENT 2.10 Filtration System Components contITEM PART # 2.11Return Valve Assembly and Associated Parts 2.12 ATO Auto Top-OffComponents ITEM PART #COMPONENT 2.12.2 ATO Automatic Top-OffBoardCOMPONENT 2.13Wiring Connectors, Pin Terminals and Tools 2.14Fasteners 2.14Fasteners cont THIS PAGE INTENTIONALLY LEFT BLANK FEBRUARY SERVICE HOTLINE819-6345