Manuals / Frymaster / Kitchen Appliance / Fryer

Frymaster 8196345 manual Component Boxes cont, Item Part #, Fuse 5A 125V International Only

Models: 8196345

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2.5.1 Component Boxes cont.

2.5.1 Component Boxes cont.

ITEM PART #

COMPONENT

1810-1164 Block, One-Piece Screwless Terminal

2816-0217 Insulation, Terminal Block Paper

3807-3843 Fuse 3A 250V Domestic

	807-3293	Fuse 5A 125V International Only
4	807-3483	Cable, 21-inch Ignition – For 807-3366/3365 Modules

*826-2024 Cable, Ignition - 1 wire / 1 Rajah

*826-1721 Cable, Ignition - 2 wire / 2 Rajah

*807-1878 Cable, Ignition 19” (CE and Australia)

*807-1200 Cable, Ignition 27”

5807-3484 Connector, Rajah

6106-0531SP Fuse Assembly, Inline

*826-1157 Kit, Fuse and Fuse Puller (2 Fuses)

7200-5996 Box, One-Piece Component

8807-2971 Ignition Module, (Australia)

9807-1006 Ignition Module, CE and Non-CE export (except Australia, Canada, HK, Mexico)

10807-3366† Ignition Module, Dual-Spark Full-Vat (U.S., Canadian, HK, and Mexico units)

11826-2264 Interface Board Kit SMT

807-4330	Speaker Adapter Harness SMT
807-4343	Wire Harness, SMT Interface Board to Ignition Module

12807-0833 Relay, DPDT 5A 12VDC Latch (See NOTE 1.)

13810-2243 Spring, Relay Retaining

14807-4199 Cable, 20-pin Computer to 15-pin Interface Board - SMT

15806-6085SP Wire Assembly, Ignitor

*	807-4403 Speaker SMT

* Not illustrated.

NOTE 1: Full-Vat units use one 807-3366 Dual-Spark Ignition Module and one latch relay (Item 12) located in the lower right socket.

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Frymaster 8196345 manual Component Boxes cont, Item Part #, Fuse 5A 125V International Only

Contents

Service 24-HourService Hotline8196345 PROTECTORPage DANGER PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1 Service ProceduresCHAPTER 2 Parts List TABLE OF CONTENTS contPROTECTOR SERIES GAS FRYERS THIS PAGE INTENTIONALLY LEFT BLANK 1.1Functional Description CHAPTER 1 SERVICE PROCEDURESPROTECTOR SERIES GAS FRYER 1.2The Electronic Ignition System1.3Interface Board Page 1.5Accessing Fryers for Servicing DANGER 1.4Thermostats1.6Cleaning the Gas Valve Vent Tube 1.7Checking the Burner Manifold Gas Pressure6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure 1.8Measuring Flame Current 1.9Replacing Fryer Components1.9.3 Replacing the Interface Board 1.9.5 Replacing an Ignitor Assembly DANGER 1.9.4 Replacing an Ignition Module1-10 1.9.7 Adjusting the Air/Gas Mixture 1.9.8 Replacing a Gas Valve ALL OTHER VALVES1.9.9 Replacing a Burner Assembly 1.9.11Replacing the Frypot DANGER15.Remove the frypot hold down bracket Disassembling A Frypot Full Vat Illustrated1-17 Re-assemblingA Frypot Full-VatIllustrated1.10Troubleshooting and Problem Isolation 1.10.1Ignition Failure1.10.2Improper Burner Function 1.10.3Improper Temperature Control DANGER1.10.5 Filtration Malfunctions MELT CYCLE PROBLEMS1.10.4 Computer Malfunctions Verifying Solenoid Operation 1.10.6 Leakage 1.10.7 Basket Lift Malfunctions1-25 1.11Troubleshooting Guides 1.11.1 Troubleshooting the 24 VAC CircuitPage 1.11.4 Replacing the Transformer or Filter Relay 1.11.2 Troubleshooting the Gas Valve1.11.3 Troubleshooting the Temperature Probe Probe Resistance Chart 1.12Probe Resistance Chart1.13 ATO Automatic Top-OffService Procedures Probable Causes Problem1.13.1 ATO Automatic Top-OffTroubleshooting Corrective ActionConnector Problem 1.13.3 Replacing the ATO Board or Transformer1.13.4 Replacing the ATO Pump or Solenoid Probable CausesHI-LIMIT ERROR RMhot-hi-1 EXITFAILURE with PROBEFAILURE IGNITIONPASSWORDS Enter Setup in Tech Mode - EnterReset RECOVERY FAULT CALL SERVICE - Enter 1.14.2 CM7 Useful Codes4.10.2 1.14.3 CM7 Menu Summary TreeSee section See section1.14.4 CM7 Board Pin Positions and Harnesses 1-38 1.15Loading and Updating Software ProceduresTo update CM7 and ATO software follow these steps 1.16Principal Wiring Connections 1.17Wiring Diagrams 1.17.1 Main The Heat Strip is not present here on 330’s1.17.2Transformer / Filter Boxes 1.17.2.2FPGL330 Transformer / Filter Box Domestic 1.17.3Modular Basket Lift 100/120V 1.17.4Modular Basket Lift 208/250V K UF CN OTI HN AE B/T OL EW RR LE YA UD LA O EN 1.18Simplified Wiring Diagrams1.18.1FPGL30 Series Full Vat ATOLLEFT IGNITION LINEVOLTAGE MODULE1.18.3 FPGL30 Series Simplified Wiring 1.18.4 FPGL30 Series Data Network Flowchart COMPONENT PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LISTAccessories 2.2 Basket Lift Assembly and Associated Parts COMPONENT Wire AssembliesPART # 2.3 Doors, Sides, Flue Caps, Top Caps and Casters 2.4Drain System Components 2.4.1 Drain Valves and Associated Parts2.4.2 Drain Tube Sections and Associated Parts Not illustratedPage COMPONENT 2.5.1 Component Boxes contITEM PART # Fuse 5A 125V International Only2.5.2 Transformer Boxes 2.5.2 Transformer Boxes cont108-0231 810-3141 Not illustrated 2.5.3 Computers and Associated ComponentsReplacement CM7 Computer Sound Device, Universal SMTCONNECTOR 2.6Wiring 2.6.1 Main Wiring HarnessesCONNECTOR CONNECTOR807-4654FV ATO/RTD Probe gaskets can be ordered in quired when replacingNOTE All insulation and a single kit, P/N2-15 2.7.1 Full-VatFrypot Components contNot illustrated Plenum, Full-VatLOV use 823-6940for CE units2.7.2 Frypot Assemblies and Associated Parts 2.8Gas Supply and Combustion System Components FPGL30 Full Vat Gas Manifold Typical826-0982Propane G30, G31 826-1002Manufactured Gas 2.9Gas Valves and Associated Components 2.9Gas Valves and Associated Components cont 2.10Filtration System Components COMPONENT 2.10 Filtration System Components contITEM PART # 2.11Return Valve Assembly and Associated Parts COMPONENT 2.12 ATO Auto Top-OffComponentsITEM PART # 2.12.2 ATO Automatic Top-OffBoardCOMPONENT 2.13Wiring Connectors, Pin Terminals and Tools 2.14Fasteners 2.14Fasteners cont THIS PAGE INTENTIONALLY LEFT BLANK FEBRUARY SERVICE HOTLINE819-6345