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Frymaster
8196345 manual
Models:
8196345
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9
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Troubleshooting
Parts list
1.12Probe Resistance Chart
Replacement CM7 Computer
1.16Principal Wiring Connections
Melt Cycle Problems
Reset RECOVERY FAULT CALL SERVICE - Enter
Replacing an Ignitor Assembly DANGER
Service Procedures
Error Rm
Page 9
Image 9
1-3
Page 8
Page 10
Page 9
Image 9
Page 8
Page 10
Contents
8196345
24-HourService Hotline
Service
PROTECTOR
Page
DANGER
CHAPTER 1 Service Procedures
PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTS
TABLE OF CONTENTS cont
PROTECTOR SERIES GAS FRYERS
CHAPTER 2 Parts List
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PROTECTOR SERIES GAS FRYER
CHAPTER 1 SERVICE PROCEDURES
1.1Functional Description
1.2The Electronic Ignition System
1.3Interface Board
Page
1.4Thermostats
1.5Accessing Fryers for Servicing DANGER
1.7Checking the Burner Manifold Gas Pressure
1.6Cleaning the Gas Valve Vent Tube
6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure
1.9Replacing Fryer Components
1.8Measuring Flame Current
1.9.3 Replacing the Interface Board
1.9.4 Replacing an Ignition Module
1.9.5 Replacing an Ignitor Assembly DANGER
1-10
1.9.7 Adjusting the Air/Gas Mixture
ALL OTHER VALVES
1.9.8 Replacing a Gas Valve
1.9.9 Replacing a Burner Assembly
DANGER
1.9.11Replacing the Frypot
15.Remove the frypot hold down bracket
Full Vat Illustrated
Disassembling A Frypot
1-17
Full-VatIllustrated
Re-assemblingA Frypot
1.10.1Ignition Failure
1.10Troubleshooting and Problem Isolation
1.10.2Improper Burner Function
DANGER
1.10.3Improper Temperature Control
MELT CYCLE PROBLEMS
1.10.4 Computer Malfunctions
1.10.5 Filtration Malfunctions
Verifying Solenoid Operation
1.10.7 Basket Lift Malfunctions
1.10.6 Leakage
1-25
1.11.1 Troubleshooting the 24 VAC Circuit
1.11Troubleshooting Guides
Page
1.11.2 Troubleshooting the Gas Valve
1.11.3 Troubleshooting the Temperature Probe
1.11.4 Replacing the Transformer or Filter Relay
1.12Probe Resistance Chart
1.13 ATO Automatic Top-OffService Procedures
Probe Resistance Chart
1.13.1 ATO Automatic Top-OffTroubleshooting
Problem
Probable Causes
Corrective Action
Connector
1.13.4 Replacing the ATO Pump or Solenoid
1.13.3 Replacing the ATO Board or Transformer
Problem
Probable Causes
hot-hi-1
ERROR RM
HI-LIMIT
EXIT
FAILURE
PROBE
FAILURE with
IGNITION
Reset RECOVERY FAULT CALL SERVICE - Enter
Enter Setup in Tech Mode - Enter
PASSWORDS
1.14.2 CM7 Useful Codes
See section
1.14.3 CM7 Menu Summary Tree
4.10.2
See section
1.14.4 CM7 Board Pin Positions and Harnesses
1.15Loading and Updating Software Procedures
To update CM7 and ATO software follow these steps
1-38
1.16Principal Wiring Connections
The Heat Strip is not present here on 330’s
1.17Wiring Diagrams 1.17.1 Main
1.17.2Transformer / Filter Boxes
1.17.2.2FPGL330 Transformer / Filter Box Domestic
1.17.3Modular Basket Lift 100/120V
1.17.4Modular Basket Lift 208/250V
1.18.1FPGL30 Series Full Vat
1.18Simplified Wiring Diagrams
K UF CN OTI HN AE B/T OL EW RR LE YA UD LA O EN
ATOL
VOLTAGE
LINE
LEFT IGNITION
MODULE
1.18.3 FPGL30 Series Simplified Wiring
1.18.4 FPGL30 Series Data Network Flowchart
PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LIST
Accessories
COMPONENT
2.2 Basket Lift Assembly and Associated Parts
Wire Assemblies
PART #
COMPONENT
2.3 Doors, Sides, Flue Caps, Top Caps and Casters
2.4.1 Drain Valves and Associated Parts
2.4Drain System Components
Not illustrated
2.4.2 Drain Tube Sections and Associated Parts
Page
ITEM PART #
2.5.1 Component Boxes cont
COMPONENT
Fuse 5A 125V International Only
2.5.2 Transformer Boxes
Transformer Boxes cont
2.5.2
Replacement CM7 Computer
2.5.3 Computers and Associated Components
108-0231 810-3141 Not illustrated
Sound Device, Universal SMT
CONNECTOR
2.6Wiring 2.6.1 Main Wiring Harnesses
CONNECTOR
CONNECTOR
807-4654FV ATO/RTD Probe
NOTE All insulation and
quired when replacing
gaskets can be ordered in
a single kit, P/N
Not illustrated
2.7.1 Full-VatFrypot Components cont
2-15
Plenum, Full-VatLOV use 823-6940for CE units
2.7.2 Frypot Assemblies and Associated Parts
FPGL30 Full Vat Gas Manifold Typical
2.8Gas Supply and Combustion System Components
826-0982Propane G30, G31 826-1002Manufactured Gas
2.9Gas Valves and Associated Components
2.9Gas Valves and Associated Components cont
2.10Filtration System Components
2.10 Filtration System Components cont
ITEM PART #
COMPONENT
2.11Return Valve Assembly and Associated Parts
ITEM PART #
2.12 ATO Auto Top-OffComponents
COMPONENT
2.12.2 ATO Automatic Top-OffBoard
COMPONENT
2.13Wiring Connectors, Pin Terminals and Tools
2.14Fasteners
2.14Fasteners cont
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SERVICE HOTLINE
819-6345
FEBRUARY
