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Frymaster
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Troubleshooting
Parts list
1.12Probe Resistance Chart
Replacement CM7 Computer
1.16Principal Wiring Connections
Melt Cycle Problems
Reset RECOVERY FAULT CALL SERVICE - Enter
Replacing an Ignitor Assembly DANGER
Service Procedures
Error Rm
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Contents
PROTECTOR
24-HourService Hotline
8196345
Service
Page
DANGER
CHAPTER 1 Service Procedures
PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTS
CHAPTER 2 Parts List
TABLE OF CONTENTS cont
PROTECTOR SERIES GAS FRYERS
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1.2The Electronic Ignition System
CHAPTER 1 SERVICE PROCEDURES
PROTECTOR SERIES GAS FRYER
1.1Functional Description
1.3Interface Board
Page
1.4Thermostats
1.5Accessing Fryers for Servicing DANGER
1.7Checking the Burner Manifold Gas Pressure
1.6Cleaning the Gas Valve Vent Tube
6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure
1.9Replacing Fryer Components
1.8Measuring Flame Current
1.9.3 Replacing the Interface Board
1.9.4 Replacing an Ignition Module
1.9.5 Replacing an Ignitor Assembly DANGER
1-10
1.9.7 Adjusting the Air/Gas Mixture
ALL OTHER VALVES
1.9.8 Replacing a Gas Valve
1.9.9 Replacing a Burner Assembly
DANGER
1.9.11Replacing the Frypot
15.Remove the frypot hold down bracket
Full Vat Illustrated
Disassembling A Frypot
1-17
Full-VatIllustrated
Re-assemblingA Frypot
1.10.1Ignition Failure
1.10Troubleshooting and Problem Isolation
1.10.2Improper Burner Function
DANGER
1.10.3Improper Temperature Control
1.10.5 Filtration Malfunctions
MELT CYCLE PROBLEMS
1.10.4 Computer Malfunctions
Verifying Solenoid Operation
1.10.7 Basket Lift Malfunctions
1.10.6 Leakage
1-25
1.11.1 Troubleshooting the 24 VAC Circuit
1.11Troubleshooting Guides
Page
1.11.4 Replacing the Transformer or Filter Relay
1.11.2 Troubleshooting the Gas Valve
1.11.3 Troubleshooting the Temperature Probe
Probe Resistance Chart
1.12Probe Resistance Chart
1.13 ATO Automatic Top-OffService Procedures
Corrective Action
Problem
1.13.1 ATO Automatic Top-OffTroubleshooting
Probable Causes
Connector
Probable Causes
1.13.3 Replacing the ATO Board or Transformer
1.13.4 Replacing the ATO Pump or Solenoid
Problem
EXIT
ERROR RM
hot-hi-1
HI-LIMIT
IGNITION
PROBE
FAILURE
FAILURE with
1.14.2 CM7 Useful Codes
Enter Setup in Tech Mode - Enter
Reset RECOVERY FAULT CALL SERVICE - Enter
PASSWORDS
See section
1.14.3 CM7 Menu Summary Tree
See section
4.10.2
1.14.4 CM7 Board Pin Positions and Harnesses
1-38
1.15Loading and Updating Software Procedures
To update CM7 and ATO software follow these steps
1.16Principal Wiring Connections
The Heat Strip is not present here on 330’s
1.17Wiring Diagrams 1.17.1 Main
1.17.2Transformer / Filter Boxes
1.17.2.2FPGL330 Transformer / Filter Box Domestic
1.17.3Modular Basket Lift 100/120V
1.17.4Modular Basket Lift 208/250V
ATOL
1.18Simplified Wiring Diagrams
1.18.1FPGL30 Series Full Vat
K UF CN OTI HN AE B/T OL EW RR LE YA UD LA O EN
MODULE
LINE
VOLTAGE
LEFT IGNITION
1.18.3 FPGL30 Series Simplified Wiring
1.18.4 FPGL30 Series Data Network Flowchart
COMPONENT
PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LIST
Accessories
2.2 Basket Lift Assembly and Associated Parts
COMPONENT
Wire Assemblies
PART #
2.3 Doors, Sides, Flue Caps, Top Caps and Casters
2.4.1 Drain Valves and Associated Parts
2.4Drain System Components
Not illustrated
2.4.2 Drain Tube Sections and Associated Parts
Page
Fuse 5A 125V International Only
2.5.1 Component Boxes cont
ITEM PART #
COMPONENT
2.5.2 Transformer Boxes
Transformer Boxes cont
2.5.2
Sound Device, Universal SMT
2.5.3 Computers and Associated Components
Replacement CM7 Computer
108-0231 810-3141 Not illustrated
CONNECTOR
2.6Wiring 2.6.1 Main Wiring Harnesses
CONNECTOR
CONNECTOR
807-4654FV ATO/RTD Probe
a single kit, P/N
quired when replacing
NOTE All insulation and
gaskets can be ordered in
Plenum, Full-VatLOV use 823-6940for CE units
2.7.1 Full-VatFrypot Components cont
Not illustrated
2-15
2.7.2 Frypot Assemblies and Associated Parts
FPGL30 Full Vat Gas Manifold Typical
2.8Gas Supply and Combustion System Components
826-0982Propane G30, G31 826-1002Manufactured Gas
2.9Gas Valves and Associated Components
2.9Gas Valves and Associated Components cont
2.10Filtration System Components
COMPONENT
2.10 Filtration System Components cont
ITEM PART #
2.11Return Valve Assembly and Associated Parts
2.12.2 ATO Automatic Top-OffBoard
2.12 ATO Auto Top-OffComponents
ITEM PART #
COMPONENT
COMPONENT
2.13Wiring Connectors, Pin Terminals and Tools
2.14Fasteners
2.14Fasteners cont
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FEBRUARY
SERVICE HOTLINE
819-6345
