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Frymaster
8196345 manual Basket Lift Assembly and Associated Parts
Models:
8196345
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Troubleshooting
Parts list
1.12Probe Resistance Chart
Replacement CM7 Computer
1.16Principal Wiring Connections
Melt Cycle Problems
Reset RECOVERY FAULT CALL SERVICE - Enter
Replacing an Ignitor Assembly DANGER
Service Procedures
Error Rm
Page 56
Image 56
2.2 Basket Lift Assembly and Associated Parts
2-2
Page 55
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Image 56
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Contents
24-HourService Hotline
8196345
Service
PROTECTOR
Page
DANGER
PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTS
CHAPTER 1 Service Procedures
CHAPTER 2 Parts List
TABLE OF CONTENTS cont
PROTECTOR SERIES GAS FRYERS
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CHAPTER 1 SERVICE PROCEDURES
PROTECTOR SERIES GAS FRYER
1.1Functional Description
1.2The Electronic Ignition System
1.3Interface Board
Page
1.5Accessing Fryers for Servicing DANGER
1.4Thermostats
1.6Cleaning the Gas Valve Vent Tube
1.7Checking the Burner Manifold Gas Pressure
6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure
1.8Measuring Flame Current
1.9Replacing Fryer Components
1.9.3 Replacing the Interface Board
1.9.5 Replacing an Ignitor Assembly DANGER
1.9.4 Replacing an Ignition Module
1-10
1.9.7 Adjusting the Air/Gas Mixture
1.9.8 Replacing a Gas Valve
ALL OTHER VALVES
1.9.9 Replacing a Burner Assembly
1.9.11Replacing the Frypot
DANGER
15.Remove the frypot hold down bracket
Disassembling A Frypot
Full Vat Illustrated
1-17
Re-assemblingA Frypot
Full-VatIllustrated
1.10Troubleshooting and Problem Isolation
1.10.1Ignition Failure
1.10.2Improper Burner Function
1.10.3Improper Temperature Control
DANGER
1.10.5 Filtration Malfunctions
MELT CYCLE PROBLEMS
1.10.4 Computer Malfunctions
Verifying Solenoid Operation
1.10.6 Leakage
1.10.7 Basket Lift Malfunctions
1-25
1.11Troubleshooting Guides
1.11.1 Troubleshooting the 24 VAC Circuit
Page
1.11.4 Replacing the Transformer or Filter Relay
1.11.2 Troubleshooting the Gas Valve
1.11.3 Troubleshooting the Temperature Probe
Probe Resistance Chart
1.12Probe Resistance Chart
1.13 ATO Automatic Top-OffService Procedures
Problem
1.13.1 ATO Automatic Top-OffTroubleshooting
Probable Causes
Corrective Action
Connector
1.13.3 Replacing the ATO Board or Transformer
1.13.4 Replacing the ATO Pump or Solenoid
Problem
Probable Causes
ERROR RM
hot-hi-1
HI-LIMIT
EXIT
PROBE
FAILURE
FAILURE with
IGNITION
Enter Setup in Tech Mode - Enter
Reset RECOVERY FAULT CALL SERVICE - Enter
PASSWORDS
1.14.2 CM7 Useful Codes
1.14.3 CM7 Menu Summary Tree
See section
4.10.2
See section
1.14.4 CM7 Board Pin Positions and Harnesses
1-38
1.15Loading and Updating Software Procedures
To update CM7 and ATO software follow these steps
1.16Principal Wiring Connections
1.17Wiring Diagrams 1.17.1 Main
The Heat Strip is not present here on 330’s
1.17.2Transformer / Filter Boxes
1.17.2.2FPGL330 Transformer / Filter Box Domestic
1.17.3Modular Basket Lift 100/120V
1.17.4Modular Basket Lift 208/250V
1.18Simplified Wiring Diagrams
1.18.1FPGL30 Series Full Vat
K UF CN OTI HN AE B/T OL EW RR LE YA UD LA O EN
ATOL
LINE
VOLTAGE
LEFT IGNITION
MODULE
1.18.3 FPGL30 Series Simplified Wiring
1.18.4 FPGL30 Series Data Network Flowchart
COMPONENT
PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LIST
Accessories
2.2 Basket Lift Assembly and Associated Parts
COMPONENT
Wire Assemblies
PART #
2.3 Doors, Sides, Flue Caps, Top Caps and Casters
2.4Drain System Components
2.4.1 Drain Valves and Associated Parts
2.4.2 Drain Tube Sections and Associated Parts
Not illustrated
Page
2.5.1 Component Boxes cont
ITEM PART #
COMPONENT
Fuse 5A 125V International Only
2.5.2 Transformer Boxes
2.5.2
Transformer Boxes cont
2.5.3 Computers and Associated Components
Replacement CM7 Computer
108-0231 810-3141 Not illustrated
Sound Device, Universal SMT
2.6Wiring 2.6.1 Main Wiring Harnesses
CONNECTOR
CONNECTOR
CONNECTOR
807-4654FV ATO/RTD Probe
quired when replacing
NOTE All insulation and
gaskets can be ordered in
a single kit, P/N
2.7.1 Full-VatFrypot Components cont
Not illustrated
2-15
Plenum, Full-VatLOV use 823-6940for CE units
2.7.2 Frypot Assemblies and Associated Parts
2.8Gas Supply and Combustion System Components
FPGL30 Full Vat Gas Manifold Typical
826-0982Propane G30, G31 826-1002Manufactured Gas
2.9Gas Valves and Associated Components
2.9Gas Valves and Associated Components cont
2.10Filtration System Components
COMPONENT
2.10 Filtration System Components cont
ITEM PART #
2.11Return Valve Assembly and Associated Parts
2.12 ATO Auto Top-OffComponents
ITEM PART #
COMPONENT
2.12.2 ATO Automatic Top-OffBoard
COMPONENT
2.13Wiring Connectors, Pin Terminals and Tools
2.14Fasteners
2.14Fasteners cont
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SERVICE HOTLINE
819-6345
