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Frymaster 8196345 manual ATO Auto Top-OffComponents, Item Part #, ATO Automatic Top-OffBoard

Models: 8196345

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2.12 ATO (Auto Top-Off) Components

2.12 ATO (Auto Top-Off) Components

2.12.1 JIB (Jug In Box) Low Indicator Light Assembly

106-9033 Protector JIB Light Assembly

ITEM PART #

1106-8105SP

2230-4142

COMPONENT

Light, Yellow 24VDC LED Flush

Bracket, Protector Light

2.12.2 ATO (Automatic Top-Off) Board

106-9613 120V Assy or

106-9614 208-240V Assy

ITEM PART #

1106-9258

2816-0771

3106-9611

4807-1999 807-2176

5220-4352 220-3987

* 807-3575

COMPONENT

Box, Assembly Auto Top Off 2 Board RTD Seal, Top Off Board

PCB Board, Automatic Top Off 2 RTD Transformer, Dual Voltage 208-240V Transformer, Dual Voltage 120V Cover, Top Off Board 3, 4 or 5-Vat Cover, Top Off Board 2-Vat

Plug, Carling Switch Hole

* Not illustrated.

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Frymaster 8196345 manual ATO Auto Top-OffComponents, Item Part #, ATO Automatic Top-OffBoard

Contents

Service 24-HourService Hotline8196345 PROTECTORPage DANGER PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1 Service ProceduresTABLE OF CONTENTS cont PROTECTOR SERIES GAS FRYERSCHAPTER 2 Parts List THIS PAGE INTENTIONALLY LEFT BLANK 1.1Functional Description CHAPTER 1 SERVICE PROCEDURESPROTECTOR SERIES GAS FRYER 1.2The Electronic Ignition System1.3Interface Board Page 1.5Accessing Fryers for Servicing DANGER 1.4Thermostats1.6Cleaning the Gas Valve Vent Tube 1.7Checking the Burner Manifold Gas Pressure6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure 1.8Measuring Flame Current 1.9Replacing Fryer Components1.9.3 Replacing the Interface Board 1.9.5 Replacing an Ignitor Assembly DANGER 1.9.4 Replacing an Ignition Module1-10 1.9.7 Adjusting the Air/Gas Mixture 1.9.8 Replacing a Gas Valve ALL OTHER VALVES1.9.9 Replacing a Burner Assembly 1.9.11Replacing the Frypot DANGER15.Remove the frypot hold down bracket Disassembling A Frypot Full Vat Illustrated1-17 Re-assemblingA Frypot Full-VatIllustrated1.10Troubleshooting and Problem Isolation 1.10.1Ignition Failure1.10.2Improper Burner Function 1.10.3Improper Temperature Control DANGERMELT CYCLE PROBLEMS 1.10.4 Computer Malfunctions1.10.5 Filtration Malfunctions Verifying Solenoid Operation 1.10.6 Leakage 1.10.7 Basket Lift Malfunctions1-25 1.11Troubleshooting Guides 1.11.1 Troubleshooting the 24 VAC CircuitPage 1.11.2 Troubleshooting the Gas Valve 1.11.3 Troubleshooting the Temperature Probe1.11.4 Replacing the Transformer or Filter Relay 1.12Probe Resistance Chart 1.13 ATO Automatic Top-OffService ProceduresProbe Resistance Chart Probable Causes Problem1.13.1 ATO Automatic Top-OffTroubleshooting Corrective ActionConnector Problem 1.13.3 Replacing the ATO Board or Transformer1.13.4 Replacing the ATO Pump or Solenoid Probable CausesHI-LIMIT ERROR RMhot-hi-1 EXITFAILURE with PROBEFAILURE IGNITIONPASSWORDS Enter Setup in Tech Mode - EnterReset RECOVERY FAULT CALL SERVICE - Enter 1.14.2 CM7 Useful Codes4.10.2 1.14.3 CM7 Menu Summary TreeSee section See section1.14.4 CM7 Board Pin Positions and Harnesses 1.15Loading and Updating Software Procedures To update CM7 and ATO software follow these steps1-38 1.16Principal Wiring Connections 1.17Wiring Diagrams 1.17.1 Main The Heat Strip is not present here on 330’s1.17.2Transformer / Filter Boxes 1.17.2.2FPGL330 Transformer / Filter Box Domestic 1.17.3Modular Basket Lift 100/120V 1.17.4Modular Basket Lift 208/250V K UF CN OTI HN AE B/T OL EW RR LE YA UD LA O EN 1.18Simplified Wiring Diagrams1.18.1FPGL30 Series Full Vat ATOLLEFT IGNITION LINEVOLTAGE MODULE1.18.3 FPGL30 Series Simplified Wiring 1.18.4 FPGL30 Series Data Network Flowchart PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LIST AccessoriesCOMPONENT 2.2 Basket Lift Assembly and Associated Parts Wire Assemblies PART #COMPONENT 2.3 Doors, Sides, Flue Caps, Top Caps and Casters 2.4Drain System Components 2.4.1 Drain Valves and Associated Parts2.4.2 Drain Tube Sections and Associated Parts Not illustratedPage COMPONENT 2.5.1 Component Boxes contITEM PART # Fuse 5A 125V International Only2.5.2 Transformer Boxes 2.5.2 Transformer Boxes cont108-0231 810-3141 Not illustrated 2.5.3 Computers and Associated ComponentsReplacement CM7 Computer Sound Device, Universal SMTCONNECTOR 2.6Wiring 2.6.1 Main Wiring HarnessesCONNECTOR CONNECTOR807-4654FV ATO/RTD Probe gaskets can be ordered in quired when replacingNOTE All insulation and a single kit, P/N2-15 2.7.1 Full-VatFrypot Components contNot illustrated Plenum, Full-VatLOV use 823-6940for CE units2.7.2 Frypot Assemblies and Associated Parts 2.8Gas Supply and Combustion System Components FPGL30 Full Vat Gas Manifold Typical826-0982Propane G30, G31 826-1002Manufactured Gas 2.9Gas Valves and Associated Components 2.9Gas Valves and Associated Components cont 2.10Filtration System Components 2.10 Filtration System Components cont ITEM PART #COMPONENT 2.11Return Valve Assembly and Associated Parts COMPONENT 2.12 ATO Auto Top-OffComponentsITEM PART # 2.12.2 ATO Automatic Top-OffBoardCOMPONENT 2.13Wiring Connectors, Pin Terminals and Tools 2.14Fasteners 2.14Fasteners cont THIS PAGE INTENTIONALLY LEFT BLANK SERVICE HOTLINE 819-6345FEBRUARY