Manuals / Frymaster / Kitchen Appliance / Fryer

Frymaster 8196345 manual Full-VatFrypot Components cont, Not illustrated, 2-15

Models: 8196345

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2.7.1 Full-Vat Frypot Components cont.

2.7.1 Full-Vat Frypot Components cont.

ITEM	PART #
	106-8978SP
	106-8979
	826-2595
	826-2592

1106-7524

2220-2222

3220-2226

4220-2231

5222-2694

6220-2851

7220-2920

8810-3435

9812-0356

10812-0357

11812-0706

12812-1029

13814-0048SP

14816-0730

15816-0731

16816-0732

17816-0733

18816-0734

19816-0746

20823-6597

21823-6047

22823-6048

23823-6050

24823-6052

25824-1826

26824-1827

27900-1031

28930-0818

29900-4253

30900-1049

31816-0057

*816-0059

32823-6660

* 910-2474

COMPONENT

Frypot Assembly Full-Vat Protector® HE (NAT)

Frypot Assembly Full-Vat Protector® HE (PRO)

Insulation Kit, Complete Full-Vat

Insulation Kit, Burner Full-Vat

Flue Assembly, Full-Vat

Back, Lower Full-Vat Combustion Chamber

Retainer, Full-Vat Upper Insulation

Retainer, Outer Frypot

Plate, FV Collector Mounting

Brace, FV Rear Insulation

Brace, Foam Deck Insulation

Burner, Universal Replacement Protector

Insulation, Burner Sight Glass

Insulation, Burner

Insulation, Upper Burner Rail

Insulation, Combustion Chamber Side

Glass, Burner Sight

Insulation, FV Rear Lower

Insulation, FV LH/RH Front Seal

Insulation, FV Lower Inner Front

Insulation, FV Front Upper

Insulation, FV Outer Front

Insulation, Foam Deck

Frypot, FV Protector 439 SS

Retainer, FV LH Upper Burner

Retainer, FV RH Upper Burner

Retainer, FV Front Insulation

Retainer, FV Outer Front

LH Upper Seal W/A

RH Upper Seal W/A

Retainer, Burner Sight Glass

Bracket, Flue to Pot

Strip, Fluecap Retainer

Retainer, Plenum Gasket

Gasket, Plenum

Gasket, Ignitor

Plenum, Full-Vat LOV (use 823-6940 for CE units)

Pot-to-Pot Gap Clip

* Not illustrated.

2-15

Image 69

Frymaster 8196345 Full-VatFrypot Components cont, Not illustrated, 2-15, Plenum, Full-VatLOV use 823-6940for CE units

Contents

8196345 24-HourService HotlineService PROTECTORPage DANGER CHAPTER 1 Service Procedures PROTECTOR SERIES GAS FRYERS TABLE OF CONTENTSTABLE OF CONTENTS cont PROTECTOR SERIES GAS FRYERSCHAPTER 2 Parts List THIS PAGE INTENTIONALLY LEFT BLANK PROTECTOR SERIES GAS FRYER CHAPTER 1 SERVICE PROCEDURES1.1Functional Description 1.2The Electronic Ignition System1.3Interface Board Page 1.4Thermostats 1.5Accessing Fryers for Servicing DANGER1.7Checking the Burner Manifold Gas Pressure 1.6Cleaning the Gas Valve Vent Tube6.To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the correct pressure 1.9Replacing Fryer Components 1.8Measuring Flame Current1.9.3 Replacing the Interface Board 1.9.4 Replacing an Ignition Module 1.9.5 Replacing an Ignitor Assembly DANGER1-10 1.9.7 Adjusting the Air/Gas Mixture ALL OTHER VALVES 1.9.8 Replacing a Gas Valve1.9.9 Replacing a Burner Assembly DANGER 1.9.11Replacing the Frypot15.Remove the frypot hold down bracket Full Vat Illustrated Disassembling A Frypot1-17 Full-VatIllustrated Re-assemblingA Frypot1.10.1Ignition Failure 1.10Troubleshooting and Problem Isolation1.10.2Improper Burner Function DANGER 1.10.3Improper Temperature ControlMELT CYCLE PROBLEMS 1.10.4 Computer Malfunctions1.10.5 Filtration Malfunctions Verifying Solenoid Operation 1.10.7 Basket Lift Malfunctions 1.10.6 Leakage1-25 1.11.1 Troubleshooting the 24 VAC Circuit 1.11Troubleshooting GuidesPage 1.11.2 Troubleshooting the Gas Valve 1.11.3 Troubleshooting the Temperature Probe1.11.4 Replacing the Transformer or Filter Relay 1.12Probe Resistance Chart 1.13 ATO Automatic Top-OffService ProceduresProbe Resistance Chart 1.13.1 ATO Automatic Top-OffTroubleshooting ProblemProbable Causes Corrective ActionConnector 1.13.4 Replacing the ATO Pump or Solenoid 1.13.3 Replacing the ATO Board or TransformerProblem Probable Causeshot-hi-1 ERROR RMHI-LIMIT EXITFAILURE PROBEFAILURE with IGNITIONReset RECOVERY FAULT CALL SERVICE - Enter Enter Setup in Tech Mode - EnterPASSWORDS 1.14.2 CM7 Useful CodesSee section 1.14.3 CM7 Menu Summary Tree4.10.2 See section1.14.4 CM7 Board Pin Positions and Harnesses 1.15Loading and Updating Software Procedures To update CM7 and ATO software follow these steps1-38 1.16Principal Wiring Connections The Heat Strip is not present here on 330’s 1.17Wiring Diagrams 1.17.1 Main1.17.2Transformer / Filter Boxes 1.17.2.2FPGL330 Transformer / Filter Box Domestic 1.17.3Modular Basket Lift 100/120V 1.17.4Modular Basket Lift 208/250V 1.18.1FPGL30 Series Full Vat 1.18Simplified Wiring DiagramsK UF CN OTI HN AE B/T OL EW RR LE YA UD LA O EN ATOLVOLTAGE LINELEFT IGNITION MODULE1.18.3 FPGL30 Series Simplified Wiring 1.18.4 FPGL30 Series Data Network Flowchart PROTECTOR SERIES GAS FRYERS CHAPTER 2 PARTS LIST AccessoriesCOMPONENT 2.2 Basket Lift Assembly and Associated Parts Wire Assemblies PART #COMPONENT 2.3 Doors, Sides, Flue Caps, Top Caps and Casters 2.4.1 Drain Valves and Associated Parts 2.4Drain System ComponentsNot illustrated 2.4.2 Drain Tube Sections and Associated PartsPage ITEM PART # 2.5.1 Component Boxes contCOMPONENT Fuse 5A 125V International Only2.5.2 Transformer Boxes Transformer Boxes cont 2.5.2Replacement CM7 Computer 2.5.3 Computers and Associated Components108-0231 810-3141 Not illustrated Sound Device, Universal SMTCONNECTOR 2.6Wiring 2.6.1 Main Wiring HarnessesCONNECTOR CONNECTOR807-4654FV ATO/RTD Probe NOTE All insulation and quired when replacinggaskets can be ordered in a single kit, P/NNot illustrated 2.7.1 Full-VatFrypot Components cont2-15 Plenum, Full-VatLOV use 823-6940for CE units2.7.2 Frypot Assemblies and Associated Parts FPGL30 Full Vat Gas Manifold Typical 2.8Gas Supply and Combustion System Components826-0982Propane G30, G31 826-1002Manufactured Gas 2.9Gas Valves and Associated Components 2.9Gas Valves and Associated Components cont 2.10Filtration System Components 2.10 Filtration System Components cont ITEM PART #COMPONENT 2.11Return Valve Assembly and Associated Parts ITEM PART # 2.12 ATO Auto Top-OffComponentsCOMPONENT 2.12.2 ATO Automatic Top-OffBoardCOMPONENT 2.13Wiring Connectors, Pin Terminals and Tools 2.14Fasteners 2.14Fasteners cont THIS PAGE INTENTIONALLY LEFT BLANK SERVICE HOTLINE 819-6345FEBRUARY