Gas-Fired Products PTS Series, PTU Series manual Troubleshooting Guide, Form #43343330 May

Models: PTS Series PTU Series

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22.0) TROUBLESHOOTING GUIDE

Form #43343330 May 08

Turn on line voltage

Does the blower

 

and thermostat. Does

come on?

 

the red monitoring

No

 

light come on?

 

 

 

No

 

 

Is 120V at the terminal

 

 

block in the blower?

No

 

 

 

Yes

 

 

Is there 120V

 

 

between ground and

 

 

the L1 terminal on the

No

 

module?

 

 

Yes

 

 

During start up, is

 

 

there 120V between

 

 

ground and the IND

 

 

terminal on the

 

 

module?

 

 

Yes

 

 

Disconnect the power

 

 

and check the blower

 

 

wheel. Does it turn

No

 

freely?

 

 

Does the LED on the

 

Is the black tap on the

 

Check the probes and

 

Replace air switch.

 

 

 

ignition module flash

 

air switch connected

 

hoses to the air switch

 

 

 

 

Yes

once?

Yes

to the upper probe?

Yes

are they clear and

Yes

 

 

 

 

 

 

 

 

unobstructed?

 

 

 

 

 

No

 

No

 

No

 

 

 

 

Check line voltage at

Check NO terminal of

 

Switch hoses on the

 

Clean out hoses and

 

 

 

 

thermostat and line

the air switch

 

pressure taps.

 

probes.

 

 

 

 

voltage circuit. Repair

connection. Replace

 

 

 

 

 

 

 

 

fault.

red light.

 

 

 

 

 

 

 

 

Check terminals for

 

 

Check terminals for

 

if fuse carrier is tight

 

 

Check TISS wire for

 

continuity and repair.

 

 

continuity at

 

and the fuse has no

 

 

a break if it is close to

 

 

 

 

transformer. If they

 

continuity, replace the

 

 

the terminal repair.

 

 

 

 

are good, replace

 

fuse.

 

 

Otherwise replace

 

 

 

 

transformer.

 

 

 

 

TISS wire.

 

 

 

 

No

 

No

 

 

No

 

 

Is the LED on the

 

Is there 24V between

 

Is there 24V on the

 

Is there 24V between

The TISS has broken

Replace heat

 

ignition module

 

the inlet to the fuse

 

other side of the fuse

 

both terminals of the

continuity. Check the

exchanger tube,

No

steady ON?

No

carrier and the

Yes

carrier?

Yes

TISS and ground? No

first tube and reflectorYes

reflector and TISS.

 

 

 

ground?

 

 

 

 

is there a hole?

 

 

Yes

 

 

 

 

 

Yes

 

 

Remove any

Replace ignition

 

Check that red wire is

 

Is 120V at the terminal

 

Is there 24V between

 

 

obstructions. Repeat

module.

 

connected to TH from

 

block in the blower?

 

both terminals of the

 

 

start up. If motor will

 

 

air switch terminal C.

No

 

Yes thermostat connection

 

 

not run. replace

 

 

Repair connection.

 

 

 

and ground?

 

 

motor.

22.0) TROUBLESHOOTING GUIDE

–43–

Yes

Replace motor.

Yes

Is the blower on? Does the LED on the ignition module flash

No once?

Yes

Move black light wire to NO terminal of the air switch. Restart the troubleshooting.

Yes

 

Does the amber light

Is the LED on the

come on?

ignition module

 

No steady ON?

No

No

Is the orange wire from PSW connected

to the NO terminal of Yes the air switch?

No

Move orange wire to NO terminal. Restart troubleshooting.

After 15 seconds post purge is there

24V between V1 and Yes

V2 ignition module terminals?

Remove jumper, air switch must be open circuit first for blower to operate.

Yes

Are air switch terminals jumpered?

No

Air switch is stuck in the closed position. Replace air switch.

Are the blue wires secure in the terminals and firmly on the ignition module terminals?

Yes

No

 

Replace ignition

Does the system have

Repair or replace

modules.

a 24V individual

jumper check all wire

 

thermostat?

No terminals.

 

Yes

 

 

Repair or replace

 

 

thermostat. Check

 

 

external wiring.

 

 

Are the black wires

Replace amber light.

 

to the amber light

Restart

Yes

securely on the gas

Yes troubleshooting.

 

valve terminals?

 

Yes

No

No

No

Replace ignition

Replace ignition

Repair connection.

Repair connection.

module.

module.

Restart

Restart

 

 

troubleshooting.

troubleshooting.

Yes

Troubleshooting continued on the next page.

Page 44
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Gas-Fired Products PTS Series, PTU Series manual Troubleshooting Guide, Form #43343330 May