Installation Service
10.INSTALL OUTDOOR UNIT
10.2Refrigerant Tubing
10.2.1 Use of The Flaring Method
Many of the conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flares nuts.
10.2.2Flaring Procedure With A Flare Tool
•Cut the copper tube to the required length with a tube cutter. It is recommended to cut approx. 30 - 50 cm longer than the tubing length you estimate.
•Remove burrs at the end of the copper tube with a reamer or file. This procedure is important and should be done carefully to make a good flare. (Fig.25)
NOTE When reaming, hold the tube end downward and be sure that no copper scraps fall into the tube. (Fig.26)
•Remove the flare nut from the unit and be sure to mount it on the copper tube.
•Make a flare at the end of copper tube with a flare tool.* (Fig.27)
(*Use "GRID" or equivalent.)
NOTE A good flare should have the following charactcteristics:
-inside surface is glossy and smooth.
-edge is smooth.
-tapered sides are of uniform length.
10.2.3Caution Before Connecting Tubes Tightly
•Be sure to apply a sealing cap or water- proof tape to prevent dust or water from getting into the tubes before they are used.
•Be sure to apply refrigerant lubricant to the matching surfaces of the flare and union before connecting them together. This is effective for reducing gas leaks. (Fig.28)
•For proper connection, align the union tube and flare tube straight with each other, then screw in the flare nut lightly at first to obtain a smooth match. (Fig.29)
Deburring
BeforeAfter
Fig.25
Copper tubing
Reamer
Fig.26
Flare nut
Copper tubing
Flare tool
Fig.27
Apply refrigerant
Iubricant here and here
Fig.28
Union Flare nut
Fig.29
29
