Intelligent Motion Systems MDriveAC instruction

Planetary Gearbox for MDrive42AC Plus2

MDrive42AC Plus2 Planetary Gearbox Parameters - PM105

	Permitted	Gearbox	Maximum		Output Side with Ball Bearing
	Permitted	Gearbox	Maximum	Maximum Load			Weight
	Output Torque	Efficiency	Backlash	(lb-force/N)			(lb/kg)
	(oz-in/Nm)			(lb-force/N)			(lb/kg)
	(oz-in/Nm)			Radial	Axial	Gearbox		with Flange
				Radial	Axial	Gearbox		with Flange

1-STAGE	4956/35.0	0.80	1.0°	135/600	27/120	64.4/1827		9.7/4.4
2-STAGE	14869/105.0	0.75	1.5°	202/900	40/180	89.5/2538		13.2/6.0
3-STAGE	27614/195.0	0.70	2.0°	337/1500	67/300	92.6/2625		16.8/7.6

Table B.4: Planetary Gearbox Specifications – PM105

*Gearbox without Flange †Gearbox with Flange

M8 x 0.630 (16.0) Deep*

4x 0.33 (Ø 8.5) Hole†

4.20 SQ. (106.7 SQ.)

3.35 ±0.004 SQ .*

(85.0 ±0.1 SQ.)

3.50 †

(88.9)

		2.33 ±0.02*
		(59.1 ±0.5)
		or	†	k1 ±0.02 (±0.5)
		2.04 ±0.02	†
	†	(51.7 ±0.5)	0.20*	or	0.079†
Ø 2.76* (Ø 70.0) or	Ø 2.187 (Ø 55.54)	Ø 0.98 (Ø 25.0)	(5.0)	or	(2.0)
			(5.0)		(2.0)
			0.35*
			(9.0)
				Ø 4.13 (Ø 105.0)		MDrive42AC Plus
Ctrg. DIN 332-D M10			0.50 †
			(12.7)

	Key DIN 6885-A-8x7x40mm
	Key DIN 6885-A-8x7x40mm		Dimensions in inches (mm)
			Dimensions in inches (mm)
		Stages	K1	K1
			(Gearbox)	(NEMA Flange)
		1-Stage	5.73 (145.5)	5.90 (149.9)
		2-Stage	7.07 (179.6)	7.13 (181.0)
		3-Stage	8.41 (213.7)	8.35 ( 212.0)

Figure B.8: PM105 Planetary Gearbox Specifications for MDrive42AC Plus2

PM105 Gearbox Ratios and Part Numbers

Planetary	Ratio	Part
Gearbox	(Rounded)	Number
1-Stage	3.71:1	G1A1
1-Stage	5.18:1	G1A2
1-Stage	6.75:1	G1A3

2-Stage	13.73:1	G1A4
2-Stage	15.88:1	G1A5
2-Stage	18.37:1	G1A6
2-Stage	19.20:1	G1A7
2-Stage	22.21:1	G1A8
2-Stage	25.01:1	G1A9
2-Stage	26.85:1	G1B1
2-Stage	28.93:1	G1B2
2-Stage	34.98:1	G1B3
2-Stage	45.56:1	G1B4

Planetary	Ratio	Part
Gearbox	(Rounded)	Number
3-Stage	50.89:1	G1B5
3-Stage	58.86:1	G1B6
3-Stage	68.07:1	G1B7
3-Stage	71.16:1	G1B8
3-Stage	78.72:1	G1B9
3-Stage	92.70:1	G1C1
3-Stage	95.18:1	G1C2
3-Stage	99.51:1	G1C3
3-Stage	107.21:1	G1C4
3-Stage	115.08:1	G1C5
3-Stage	123.98:1	G1C6
3-Stage	129.62:1	G1C7
3-Stage	139.14:1	G1C8
3-Stage	149.90:1	G1C9
3-Stage	168.85:1	G1D1
3-Stage	181.25:1	G1D2
3-Stage	195.27:1	G1D3
3-Stage	236.10:1	G1D4
3-Stage	307.55:1	G1D5

Table B.5: PM105 Planetary Gearbox Ratios, Inertia Moments and Part Numbers

Appendices

A-15

Image 66

Intelligent Motion Systems MDriveAC manual Planetary Gearbox for MDrive42AC Plus2, PM105 Gearbox Ratios and Part Numbers

Contents

34 TM Low Voltage Installation Information UL Application Details and Conditions of Acceptance Table Of Contents Appendices List Of Figures List of Tables MDriveAC Plus Microstepping Connecting AC PowerConnect Opto Power and Logic Inputs Before You Begin Connecting Parameter Setup Cable Install the IMS SPI Motor Interface Part Hardware Specifications Intentionally Left Blank Configuring Features and BenefitsIntroduction to the MDrive34AC Plus Microstepping Page MDrive34AC Plus Microstepping Detailed Specifications General Specifications Setup Parameters Single Length Mechanical Specifications Dimensions in Inches mm P1 19-Pin M23 Connector I/O and SPI Communications Pin Assignment and Description Pin Assignment P1 I/O, SPI and Encoder Connections Options and Accessories P3 Connector AC PowerPin Introduction to the MDrive42AC Plus Microstepping Page MDrive42AC Plus Microstepping Detailed Specifications Setup Parameters 76.2 Pin Assignment and Description Pin Assignment P1 I/O, SPI and Encoder Connections Outside Pins 1 Options and Accessories Part Interfacing Configuring Intentionally Left Blank Isolated Logic Input Pins and Connections Logic Interface and ConnectionOptically Isolated Logic Inputs Quadrature Step ClockDirection Up/Down Channel a DirectionStep Channel B Optocoupler Reference Optocoupler Reference Input Connection Examples Open Collector Interface Example Fault Temperature Warning Output Switch Interface ExampleSwitch 7 Fault Output interfaced to an LED Minimum Required Connections Connecting SPI Communications SPI Pins and Connections SPI Master with Multiple MDriveAC Plus MicrosteppingSPI Clock Using the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values File Motion Settings Screen Read-Only Part Serial Number ScreenIMS SPI Motor Interface Menu Options View Upgrade RecallHelp Screen 1 The Motion Settings Configuration Screen Msel Microstep Resolution Selection Set Connected/Disconnected IndicatorFactory Exit Input Clock Type Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock Filter Fault Indication IMS Part Number/Serial Number ScreenIMS IMS Serial Number IMS SPI Upgrader Screen Upgrade InstructionsUpgrading the Firmware in the MDriveAC Plus Microstepping Initialization Screen Port Menu Using User-Defined SPI SPI Timing NotesCheck Sum Calculation for SPI SPI Commands and Parameters MSB Write SPI Communications Sequence Intentionally Left Blank Appendices MDriveAC Plus Microstepping Hardware Revision R121707 MDrive34AC 240VAC MDriveAC Plus Microstepping Motor PerformanceMDrive34AC 120VAC Single Length MDrive42AC Plus Microstepping Double LengthTriple Length MDrive42AC 120VAC Oz-in/810 N-cm Product Overview MDrive with Planetary GearboxSection Overview Selecting a Planetary Gearbox Calculating the Shock Load Output Torque TAB FactorsReduction Ratio Nominal Output Torque Speed in Full Steps per Second Shock Load Output Torque =1.6 =1.7 =1.9 System Inertia Type of SystemLead Screw Conveyor Belt Rack and Pinion Rotary Table Belt Drive Chain Drive Figure B.6 Chain Drive System Inertia Considerations Planetary Gearbox for MDrive34AC Plus2 MDrive34AC Plus2 Planetary Gearbox ParametersPM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2 MDrive42AC Plus2 Planetary Gearbox Parameters PM105PM105 Gearbox Ratios and Part Numbers MDrive42AC Plus2 Planetary Gearbox Parameters PM120 PM120 Gearbox Ratios and Part Numbers Installing the Cable/VCP Drivers MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 Optional Cables and Cordsets Figure C.4 Hardware Update Wizard Screen Figure C.7 Hardware Update Wizard Finish Installation Determining the Virtual COM Port VCP Adapter To Controller Interface Pin Assignment and Wire Colors MD-CS10x-000 Cordset MD-CS20x-000 Cordset MD-CS201-000 Pin Configuration Interfacing the Internal Differential Optical EncoderFactory Mounted Encoder Encoder Signals Differential Encoder MDrive34Plus Linear Slide FeaturesLinear Slide Option Speed-Force Limitations† Specifications Mechanical Specifications Warranty Excellence in Motion