Intelligent Motion Systems MDriveAC manual

Planetary Gearbox for MDrive34AC Plus2

MDrive34AC Plus2 Planetary Gearbox Parameters

	Permitted	Gearbox	Maximum		Output Side with Ball Bearing
	Output Torque	Efficiency	Backlash	Maximum Load			Weight
	Output Torque	Efficiency	Backlash	(lb-force/N)			(oz/g)
	(oz-in/Nm)			(lb-force/N)			(oz/g)
	(oz-in/Nm)			Radial	Axial	Gearbox		with Flange
				Radial	Axial	Gearbox		with Flange
1-STAGE	2832/20.0	0.80	1.0°	90/400	18/80	64.4/1827		66.7/1890
2-STAGE	8496/60.0	0.75	1.5°	135/600	27/120	89.5/2538		92.6/2625
3-STAGE	16992/120.0	0.70	2.0°	225/1000	45/200	92.6/2625		118.5/3360

Table B.2: Planetary Gearbox Specifications – PM81

*Gearbox without Flange

†Gearbox with Flange

4x Ø 0.217 (Ø5.5) Hole†

M6 x 0.472 (12.0) Deep*

3.386 SQ. (86.0 SQ.)

-0.0004*	0.030)	0.0008
0.010)	-	0.0008
	†
+0.0006/	0.0012
+0.0006/	+0/	-
-	-	- 0.021)
+0.015/50.0	73.0+0/	+0/
1.969	2.874	+0/19.0
Ø (Ø or Ø (Ø		0.748
		Ø (Ø
		Ø (Ø

1.929*

(49.0)

or

1.811†

(46.0)

1.575 (40.0)

K1 ±0.02 (±0.5)

0.197*(5.0) or 0.079(2.0)†

		MDrive34Plus
Ø 3.189 (Ø 81.0)

Ø2.56* (Ø 65.0)

2.739 SQ.†

(69.58 SQ.)

Ctrg. DIN 332-D M6x16

Key DIN 6885-A-6x6x28mm

0.394† (10.0)

	Dimensions in inches (mm)
Stages	K1	K1
	(Gearbox)	(NEMA Flange)
1-Stage	4.315 (109.6)	4.433 (112.6)
2-Stage	5.169 (131.3)	5.287 (134.3)
3-Stage	6.024 (153.0)	6.142 (156.0)

Figure B.7: Planetary Gearbox Specifications for MDrive34AC Plus2

PM81 Gearbox Ratios and Part Numbers

Planetary	Ratio	Part
Gearbox	(Rounded)	Number
1-Stage	3.71:1	G1A1
1-Stage	5.18:1	G1A2
1-Stage	6.75:1	G1A3

2-Stage	13.73:1	G1A4
2-Stage	15.88:1	G1A5
2-Stage	18.37:1	G1A6
2-Stage	19.20:1	G1A7
2-Stage	22.21:1	G1A8
2-Stage	25.01:1	G1A9
2-Stage	26.85:1	G1B1
2-Stage	28.93:1	G1B2
2-Stage	34.98:1	G1B3
2-Stage	45.56:1	G1B4

Planetary	Ratio	Part
Gearbox	(Rounded)	Number
3-Stage	50.89:1	G1B5
3-Stage	58.86:1	G1B6
3-Stage	68.07:1	G1B7
3-Stage	71.16:1	G1B8
3-Stage	78.72:1	G1B9
3-Stage	92.70:1	G1C1
3-Stage	95.18:1	G1C2
3-Stage	99.51:1	G1C3
3-Stage	107.21:1	G1C4
3-Stage	115.08:1	G1C5
3-Stage	123.98:1	G1C6
3-Stage	129.62:1	G1C7
3-Stage	139.14:1	G1C8
3-Stage	149.90:1	G1C9
3-Stage	168.85:1	G1D1
3-Stage	181.25:1	G1D2
3-Stage	195.27:1	G1D3
3-Stage	236.10:1	G1D4
3-Stage	307.55:1	G1D5

Table B.3: Planetary Gearbox Ratios and Part Numbers

A-14	MDriveAC Plus Microstepping Hardware - Revision R121707
	Relevant to Firmware Version 3.0.02

Image 65

Intelligent Motion Systems MDriveAC Planetary Gearbox for MDrive34AC Plus2, MDrive34AC Plus2 Planetary Gearbox Parameters

Contents

34 TM UL Application Details and Conditions of Acceptance Low Voltage Installation Information Table Of Contents Appendices List Of Figures List of Tables Connect Opto Power and Logic Inputs Connecting AC PowerMDriveAC Plus Microstepping Before You Begin Install the IMS SPI Motor Interface Connecting Parameter Setup Cable Part Hardware Specifications Intentionally Left Blank Introduction to the MDrive34AC Plus Microstepping ConfiguringFeatures and Benefits Page General Specifications MDrive34AC Plus Microstepping Detailed Specifications Single Length Setup Parameters Dimensions in Inches mm Mechanical Specifications Pin Assignment and Description P1 19-Pin M23 Connector I/O and SPI Communications Pin Assignment P1 I/O, SPI and Encoder Connections Pin Options and AccessoriesP3 Connector AC Power Introduction to the MDrive42AC Plus Microstepping Page MDrive42AC Plus Microstepping Detailed Specifications Setup Parameters 76.2 Pin Assignment and Description Pin Assignment P1 I/O, SPI and Encoder Connections Outside Pins 1 Options and Accessories Part Interfacing Configuring Intentionally Left Blank Optically Isolated Logic Inputs Isolated Logic Input Pins and ConnectionsLogic Interface and Connection Direction Step ClockQuadrature Up/Down Step DirectionChannel a Channel B Optocoupler Reference Optocoupler Reference Open Collector Interface Example Input Connection Examples Switch Fault Temperature Warning OutputSwitch Interface Example Minimum Required Connections 7 Fault Output interfaced to an LED Connecting SPI Communications SPI Clock SPI Pins and ConnectionsSPI Master with Multiple MDriveAC Plus Microstepping Color Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges IMS SPI Motor Interface Menu Options Motion Settings Screen Read-Only Part Serial Number ScreenFile View Help UpgradeRecall Msel Microstep Resolution Selection Screen 1 The Motion Settings Configuration Screen Factory Connected/Disconnected IndicatorSet Exit Enable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Type Input Clock Filter IMS IMS Serial Number Fault IndicationIMS Part Number/Serial Number Screen Upgrading the Firmware in the MDriveAC Plus Microstepping IMS SPI Upgrader ScreenUpgrade Instructions Port Menu Initialization Screen Check Sum Calculation for SPI Using User-Defined SPISPI Timing Notes MSB SPI Commands and Parameters SPI Communications Sequence Write Intentionally Left Blank Appendices MDriveAC Plus Microstepping Hardware Revision R121707 MDrive34AC 120VAC MDriveAC Plus Microstepping Motor PerformanceMDrive34AC 240VAC Single Length Triple Length Double LengthMDrive42AC Plus Microstepping MDrive42AC 120VAC Oz-in/810 N-cm Section Overview MDrive with Planetary GearboxProduct Overview Selecting a Planetary Gearbox Reduction Ratio Calculating the Shock Load Output Torque TABFactors Speed in Full Steps per Second Nominal Output Torque =1.6 =1.7 =1.9 Shock Load Output Torque Lead Screw System InertiaType of System Rack and Pinion Conveyor Belt Belt Drive Rotary Table Figure B.6 Chain Drive System Inertia Considerations Chain Drive PM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive34AC Plus2MDrive34AC Plus2 Planetary Gearbox Parameters PM105 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2MDrive42AC Plus2 Planetary Gearbox Parameters PM105 PM120 Gearbox Ratios and Part Numbers MDrive42AC Plus2 Planetary Gearbox Parameters PM120 Installation Procedure for the MX-CC300-000 MD-CC300-000 USB to SPI Parameter Setup CableInstalling the Cable/VCP Drivers Optional Cables and Cordsets Figure C.4 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Figure C.7 Hardware Update Wizard Finish Installation To Controller Interface Adapter MD-CS10x-000 Cordset Pin Assignment and Wire Colors MD-CS201-000 MD-CS20x-000 Cordset Factory Mounted Encoder Pin ConfigurationInterfacing the Internal Differential Optical Encoder Differential Encoder Encoder Signals Linear Slide Option FeaturesMDrive34Plus Linear Slide Speed-Force Limitations† Mechanical Specifications Specifications Warranty Excellence in Motion