Intelligent Motion Systems MDriveAC A-16

A-16 MDriveAC Plus Microstepping Hardware - Revision R121707

Relevant to Firmware Version 3.0.02

MDrive42AC Plus2 Planetary Gearbox Parameters - PM120

Permitted

Output Torque

(oz-in/Nm)

Gearbox

Efficiency

Maximum

Backlash

Output Side with Ball Bearing

Maximum Load

(lb-force/N)

Weight

(lb/kg)

Radial Axial Gearbox with Flange

1-STAGE 7080/50.0 0.80 0.55° 135/600 27/120

64.4/1827

12.3/5.6

2-STAGE 21242/150.0 0.75 0.60° 202/900 40/180

89.5/2538

17.6/8.0

3-STAGE 42484/300.0 0.70 0.65°

337/1500

67/300

92.6/2625

22.9/10.4

Table B.6: Planetary Gearbox Specifications – PM120

Planetary

Gearbox

Ratio

(Rounded) Part Number

1-Stage 3.71:1 G2A1

1-Stage 6.75:1 G2A3

2-Stage 13.73:1 G2A4

2-Stage 25.01:1 G2A9

2-Stage 45.56:1 G2B4

3-Stage 50.89:1 G2B5

3-Stage 92.70:1 G2C1

3-Stage 168.85:1 G2D1

3-Stage 307.55:1 G2D5

Table B.7: PM120 Planetary Gearbox Ratios, Inertia Moments and Part Numbers

MDrive42AC Plus

*Gearbox without Flange

†Gearbox with Flange

Ø 3.15*

(Ø 80.0)

Ø 2.187

(Ø 55.54)

or

M10 x 0.866 (22.0) Deep*

4x 0.35 (Ø 9.0) Hole†

†

†

†or

or

k1 ±0.02 (±0.5)

Ctrg. DIN 332-D M12

Key DIN 6885-A-10x8x50mm

0.20*

(5.0)

†

0.079

(2.0)

†

0.24

(6.2)

0.59*

(15.0)

2.86 ±0.02*

(72.7 ±0.5)

2.53 ±0.02

(64.2 ±0.5)

Ø 1.26

(Ø 32.0)

Ø 4.72

(Ø 120.0)

4.33 SQ.

(110.0 SQ.)

3.94 SQ.*

(100.0 SQ.)

3.50 SQ.

(88.9 SQ.)

or

0.59

(15.0)

†

Dimensions in inches (mm)

Stages K1

(Gearbox)

K1

(NEMA Flange)

1-Stage 6.23 (158.2) 6.58 (167.2)

2-Stage 7.57 (192.4) 7.93 (201.4)

3-Stage 8.92 (226.6) 9.28 ( 235.6)

Figure B.9: PM120 Planetary Gearbox Specifications for MDrive42AC Plus2

PM120 Gearbox Ratios and Part Numbers

Contents

Main 34 42 Low Voltage Installation Information UL Application Details and Conditions of Acceptance i Table Of Contents ii iii List Of Figures iv List of Tables 1-1 Getting Started { MDriveAC Plus Microstepping Before You Begin Tools and Equipment Required Connecting AC Power Motion Settings Dialog Input Settings Dialog Connecting Parameter Setup Cable Install the IMS SPI Motor Interface Page Page 1-5 SECTION 1.1 Configuring Features and Benefits 1-6 1-7 SECTION 1.2 General Specifications 1-8 Setup Parameters 1-9 Mechanical Specifications Figure 1.2.1: MDrive34AC Plus Mechanical Specifications P3 Control Knob 1-10 Pin Assignment and Description P1 19-Pin M23 Connector - I/O and SPI Communications 1-11 P1 19-Pin M23 Connector - I/O, SPI Communications with Encoder Interface Option 3-Pin Euro AC Connector Outside: Pins 1 -12 Inside: Pins 13 - 19 1-13 SECTION 1.3 Configuring Features and Benefits 1-14 1-15 SECTION 1.4 1-16 Setup Parameters 1-17 Mechanical Specifications 1-18 Pin Assignment and Description P1 19-Pin M23 Connector - I/O and SPI Communications 1-19 P1 19-Pin M23 Connector - I/O, SPI Communications with Encoder Interface Option 3-Pin Euro AC Connector Outside: Pins 1 -12 Inside: Pins 13 - 19 1-21 Options and Accessories Page Page 2-3 SECTION 2.1 Optically Isolated Logic Inputs Isolated Logic Input Pins and Connections 2-4 Step/Direction Function Quadrature Function Up/Down Function 2-5 STEP/DIRECTION TIMING Table 2.1.1: Input Clocks Timing Table QUADRATURE TIMING UP/DOWN TIMING Figure 2.1.3: Clock Input Timing Characteristics Clock Input Timing MDriveACPlus Microstepping 2-7 NPN Open Collector Interface (Sinking) Figure 2.1.5: Open Collector Interface Example PNP Open Collector Interface (Sourcing) Input Connection Examples 2-8 Switch Interface (Sinking) Switch Interface (Sourcing) Fault (Temperature Warning) Output 2-9 Minimum Required Connections { P1: Pin 19 - Fault Output P1: Pin 11 - Comm Ground SECTION 2.2 Page 2-12 SECTION 2.3 Installation Configuration Parameters and Ranges Color Coded Parameter Values Page Page 2-15 Screen 1: The Motion Settings Configuration Screen Figure 2.3.7: SPI Motor Interface Motion Settings Screen 2-16 Factory Connected/Disconnected Indicator Set Exit 2-17 Screen 2: I/O Settings Configuration Screen 2-18 IMS Part Number/Serial Number Screen Fault Indication 2-19 Upgrading the Firmware in the MDriveAC Plus Microstepping 2-20 Initialization Screen Communications Port Operations 2-21 SECTION 2.4 SPI Timing Notes Check Sum Calculation for SPI 2-22 SPI Commands and Parameters Table 2.4.1: SPI Commands and Parameters 2-23 Figure 2.4.2: Read/Write Byte Order for Parameter Settings (Default Parameters Shown) SPI Communications Sequence See Timing Diagram and Byte Order figures. READ Write Page Appendices Excellence in Motion TM mICROSTEPPING Page A-3 appendix A Torque Oz - In Speed Full Steps/Second (RPM) Torque Oz - In Figure A.1: MDrive34AC Plus 120VAC Microstepping Speed-Torque Curves A-4 Double Length Figure A.4: MDrive42AC Plus 240VAC Microstepping Speed-Torque Curves Torque in Oz-In Speed Full Steps/Second (RPM) Page A-6 Appendix B MDrive with Planetary Gearbox Section Overview Product Overview Selecting a Planetary Gearbox A-7 A-8 A-9 Page A-11 Conveyor Belt A-12 A-13 A-14 Figure B.7: Planetary Gearbox Specifications for MDrive34AC Plus2 Planetary Gearbox for MDrive34AC Plus2 MDrive34AC Plus2 Planetary Gearbox Parameters Table B.2: Planetary Gearbox Specifications PM81 A-15 Planetary Gearbox for MDrive42AC Plus2 Figure B.8: PM105 Planetary Gearbox Specifications for MDrive42AC Plus2 Table B.5: PM105 Planetary Gearbox Ratios, Inertia Moments and Part Numbers MDrive42AC Plus2 Planetary Gearbox Parameters - PM105 A-16 MDrive42AC Plus2 Planetary Gearbox Parameters - PM120 Table B.6: Planetary Gearbox Specifications PM120 Table B.7: PM120 Planetary Gearbox Ratios, Inertia Moments and Part Numbers A-17 Appendix C Optional Cables and Cordsets MD-CC300-000: USB to SPI Parameter Setup Cable Installation Procedure for the MX-CC300-000 A-18 A-19 A-20 Figure C10: Typical Setup, Adapter and Single-End Cordset (or their equivalent) are required! CS ! MD-ADP-M23 Adapter Figure C.11: MD-ADP-M23 0.58 (14.7) 1.59 (40.4) 1.83 (46.5) 0.15 (3.8) A-21 Table C.1: MD-CS10x-000 Wire Color Chart Figure C.13: MD-CS10x-000 Prototype Development Cordset MD-CS101-000 Pin Assignment and Wire Colors A-22 MD-CS20x-000 Cordset MD-CS201-000 MD-CS200-000 A-23 Appendix D MDriveAC Plus Microstepping Factory Mounted Encoder General Specifications A-24 Encoder Signals A-25 Appendix E Features MDrive34Plus Linear Slide 1 A-26 Specifications Sensor Flag Kit Option Figure F.3: Mechanical Specifications Mounting Bracket Kit Option WARRANTY intelligent motion systems, INC. Excellence in Motion www.imshome.com