Intelligent Motion Systems MDriveAC specification

MDrive42AC Plus2 Planetary Gearbox Parameters - PM120

	Permitted	Gearbox	Maximum		Output Side with Ball Bearing
	Permitted	Gearbox	Maximum	Maximum Load			Weight
	Output Torque	Efficiency	Backlash	(lb-force/N)			(lb/kg)
	(oz-in/Nm)			(lb-force/N)			(lb/kg)
	(oz-in/Nm)			Radial	Axial	Gearbox		with Flange
				Radial	Axial	Gearbox		with Flange

1-STAGE	7080/50.0	0.80	0.55°	135/600	27/120	64.4/1827		12.3/5.6
2-STAGE	21242/150.0	0.75	0.60°	202/900	40/180	89.5/2538		17.6/8.0
3-STAGE	42484/300.0	0.70	0.65°	337/1500	67/300	92.6/2625		22.9/10.4

Table B.6: Planetary Gearbox Specifications – PM120

*Gearbox without Flange †Gearbox with Flange

M10 x 0.866 (22.0) Deep*

4x 0.35 (Ø 9.0) Hole†

4.33 SQ. (110.0 SQ.)

3.50 SQ†.

(88.9 SQ.)

3.94 SQ.*

(100.0 SQ.)

			2.86 ±0.02*
			(72.7 ±0.5)	k1 ±0.02 (±0.5)
			or	k1 ±0.02 (±0.5)
	† 55.54)		2.53 ±0.02†	0.20*	0.079†
80.0)		32.0)	(64.2 ±0.5)	(5.0) or	(2.0)
80.0)		32.0)		0.59*	0.24†
3.15*	2.187	1.26Ø		(15.0)or	(6.2)
Ø (Ø or Ø (Ø		(Ø
					4.72	Plus
					120.0)	Plus
					Ø	MDrive42AC
					(Ø	MDrive42AC
	Ctrg. DIN 332-D M12			0.59†
	Ctrg. DIN 332-D M12			(15.0)
				(15.0)
			Key DIN 6885-A-10x8x50mm

	Dimensions in inches (mm)
Stages	K1	K1
	(Gearbox)	(NEMA Flange)
1-Stage	6.23 (158.2)	6.58 (167.2)
2-Stage	7.57 (192.4)	7.93 (201.4)
3-Stage	8.92 (226.6)	9.28 ( 235.6)

Figure B.9: PM120 Planetary Gearbox Specifications for MDrive42AC Plus2

PM120 Gearbox Ratios and Part Numbers

	Planetary	Ratio	Part Number
	Gearbox	(Rounded)	Part Number
	Gearbox	(Rounded)
	1-Stage	3.71:1	G2A1
	1-Stage	6.75:1	G2A3

	2-Stage	13.73:1	G2A4
	2-Stage	25.01:1	G2A9
	2-Stage	45.56:1	G2B4

	3-Stage	50.89:1	G2B5
	3-Stage	92.70:1	G2C1
	3-Stage	168.85:1	G2D1
	3-Stage	307.55:1	G2D5

Table B.7: PM120 Planetary Gearbox Ratios, Inertia Moments and Part Numbers

A-16	MDriveAC Plus Microstepping Hardware - Revision R121707
	Relevant to Firmware Version 3.0.02

Image 67

Intelligent Motion Systems MDriveAC manual MDrive42AC Plus2 Planetary Gearbox Parameters PM120

Contents

34 TM UL Application Details and Conditions of Acceptance Low Voltage Installation Information Table Of Contents Appendices List Of Figures List of Tables Before You Begin Connecting AC PowerConnect Opto Power and Logic Inputs MDriveAC Plus Microstepping Install the IMS SPI Motor Interface Connecting Parameter Setup Cable Part Hardware Specifications Intentionally Left Blank Features and Benefits ConfiguringIntroduction to the MDrive34AC Plus Microstepping Page General Specifications MDrive34AC Plus Microstepping Detailed Specifications Single Length Setup Parameters Dimensions in Inches mm Mechanical Specifications Pin Assignment and Description P1 19-Pin M23 Connector I/O and SPI Communications Pin Assignment P1 I/O, SPI and Encoder Connections P3 Connector AC Power Options and AccessoriesPin Introduction to the MDrive42AC Plus Microstepping Page MDrive42AC Plus Microstepping Detailed Specifications Setup Parameters 76.2 Pin Assignment and Description Pin Assignment P1 I/O, SPI and Encoder Connections Outside Pins 1 Options and Accessories Part Interfacing Configuring Intentionally Left Blank Logic Interface and Connection Isolated Logic Input Pins and ConnectionsOptically Isolated Logic Inputs Up/Down Step ClockDirection Quadrature Channel B DirectionStep Channel a Optocoupler Reference Optocoupler Reference Open Collector Interface Example Input Connection Examples Switch Interface Example Fault Temperature Warning OutputSwitch Minimum Required Connections 7 Fault Output interfaced to an LED Connecting SPI Communications SPI Master with Multiple MDriveAC Plus Microstepping SPI Pins and ConnectionsSPI Clock Configuration Parameters and Ranges Using the IMS SPI Motor Interface InstallationColor Coded Parameter Values View Motion Settings Screen Read-Only Part Serial Number ScreenIMS SPI Motor Interface Menu Options File Recall UpgradeHelp Msel Microstep Resolution Selection Screen 1 The Motion Settings Configuration Screen Exit Connected/Disconnected IndicatorFactory Set Input Clock Filter Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock Type IMS Part Number/Serial Number Screen Fault IndicationIMS IMS Serial Number Upgrade Instructions IMS SPI Upgrader ScreenUpgrading the Firmware in the MDriveAC Plus Microstepping Port Menu Initialization Screen SPI Timing Notes Using User-Defined SPICheck Sum Calculation for SPI MSB SPI Commands and Parameters SPI Communications Sequence Write Intentionally Left Blank Appendices MDriveAC Plus Microstepping Hardware Revision R121707 Single Length MDriveAC Plus Microstepping Motor PerformanceMDrive34AC 120VAC MDrive34AC 240VAC MDrive42AC 120VAC Double LengthTriple Length MDrive42AC Plus Microstepping Oz-in/810 N-cm Selecting a Planetary Gearbox MDrive with Planetary GearboxSection Overview Product Overview Factors Calculating the Shock Load Output Torque TABReduction Ratio Speed in Full Steps per Second Nominal Output Torque =1.6 =1.7 =1.9 Shock Load Output Torque Type of System System InertiaLead Screw Rack and Pinion Conveyor Belt Belt Drive Rotary Table Figure B.6 Chain Drive System Inertia Considerations Chain Drive MDrive34AC Plus2 Planetary Gearbox Parameters Planetary Gearbox for MDrive34AC Plus2PM81 Gearbox Ratios and Part Numbers MDrive42AC Plus2 Planetary Gearbox Parameters PM105 Planetary Gearbox for MDrive42AC Plus2PM105 Gearbox Ratios and Part Numbers PM120 Gearbox Ratios and Part Numbers MDrive42AC Plus2 Planetary Gearbox Parameters PM120 Optional Cables and Cordsets MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 Installing the Cable/VCP Drivers Figure C.4 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Figure C.7 Hardware Update Wizard Finish Installation To Controller Interface Adapter MD-CS10x-000 Cordset Pin Assignment and Wire Colors MD-CS201-000 MD-CS20x-000 Cordset Interfacing the Internal Differential Optical Encoder Pin ConfigurationFactory Mounted Encoder Differential Encoder Encoder Signals Speed-Force Limitations† FeaturesLinear Slide Option MDrive34Plus Linear Slide Mechanical Specifications Specifications Warranty Excellence in Motion