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Kohler 24RCL manual TP-69056/14, Operation, RDC2, Residential/Light Commercial Generator Sets

Models: 24RCL

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Operation

Operation

Residential/Light Commercial Generator Sets

Model:

24RCL

Controller:

RDC2

TP-6905 6/14

Image 1

Kohler 24RCL manual TP-69056/14, Operation, RDC2, Residential/Light Commercial Generator Sets, Model, Controller

Contents

Operation TP-69056/1424RCL RDC2Accessory Description Accessory NumberProduct Identification Information Controller IdentificationTable of Contents Section 4 Scheduled Maintenance Table of Contents, continuedSection 5 Troubleshooting Appendix A AbbreviationsBattery Safety Precautions and InstructionsAccidental Starting DANGERExhaust System Engine Backfire/Flash FireFuel System Hazardous Voltage/ Moving Parts Hazardous NoiseDANGER DANGERHot Parts Nameplate IntroductionFigure 3 Related Literature List of Related LiteratureHeadquarters Europe, Middle East, Africa EMEA Service AssistanceAsia Pacific ChinaTP-69056/14 12 Service AssistanceCooling System Detail Section 1 Service ViewsTP-69056/14 14 Section 1 Service ViewsSection 2 Generator Set Operation 2.2 Prestart Checklist2.1 Operating Area 2.4 Generator Set Operation 2.3 Exercising the Generator Set2.4.1Local Starting and Stopping 2.4.2Automatic Starting and Stopping2.5 Exercise System DiagnosticsAutomatic Stop Automatic Start2.5.6Exerciser Reset 2.5.5Power Failure During Exercise2.5.7Setting the Exerciser at Power-up 2.5.2Unloaded Full-SpeedExerciseProcedure to Change the Exercise Setting 2.5.8Changing the Exercise SettingFigure 2-2 RDC2 Main Menu ATS ---- Configuration Date ---- and TimeStatus Displays Overview ---- 1.2 h Engine ---- MeteringFigure 2-3 Procedure to Set the Exerciser See Section 2.5.8, Changing the Exercise SettingNone/Unloaded Full Sp Unloaded Cycle/Loaded Full SP2.6.3ATS Communication Errors 2.6 Faults2.6.1Warnings 2.6.2ShutdownsFault OnCuer Fault RDC2Condition CheckCoolTempHigh Frequency High Figure 2-5 Controller Fault Messages Procedure to View Event History 2.7Model RXT Transfer Switch Operation2.6.5Event Log 2.7.1Source Availability2.7.4ATS Load Control Relay Time Delay 2.7.3Time DelaysFigure 2-8 Time Delays 2.7.2ATS Control Sequence of Operation3.1RDC2 Generator Set/Transfer Switch Controller 3.2 Controls and IndicatorsSection 3 RDC2 Controller Operation 3.2.1 Controller Keypad 3.2.2 LED Indicators3.2.3LCD Display 3.4 Battery Charging 3.3 Controller Power3.5 Changing Settings Procedure to Change SettingsChanging Settings on the RDC2 Controller 3.7 Main Menu 3.6 Controller Menus3.9 Engine Metering Menu 3.8 Overview MenuVoltage Calibration 3.10 Generator Metering MenuDANGER 3.12 Genset Run Time Menu 3.11Generator Set Information MenuSetting the Exerciser Voltage Regulator VR Voltage AdjustAdjusting the Display Contrast 3.13 Genset System Menu3.14 ATS Status Menu Changing ATS Configuration Settings 3.15 ATS Configuration MenuFigure 3-16 Date and Time Menu 3.16 Date and Time Menutp6810 3.17 Networking Information Menus 3.17.1 Networking Status Submenu OnCue Plus Password 3.17.3 RBUS Information Submenu 3.17.4 Remote Devices Submenu 3.18Programmable Interface Module PIM Menus 3.19 Load Control Menus 4.1General Maintenance Section 4 Scheduled MaintenanceDANGER TP-69056/14 50 Section 4 Scheduled Maintenance4.2 Service Schedule Oil Change Procedure 4.3.1Oil Specifications4.3 Lubrication System 4.3.2Oil Check2.Replace the oil filter Reset the maintenance timer on the RDC2Stop the generator set. Check the oil level. Add Note Model 24RCL does not have an oil coolerAir Cleaner Service Procedure 4.4 Air Cleaner4.5 Exhaust System 4.6.1Checking and Filling Coolant 4.6 Cooling SystemExhaust System Inspection Points Flushing and Cleaning Procedure 4.6.4Flushing and Cleaning4.6.2Cooling System Inspection 4.6.3Draining Cooling System4.7 Ignition System Figure 4-10 Spark Plug Gap Adjustment 4.8 Battery DANGER 4.9Storage Procedure5.3 Fault Messages Section 5 Troubleshooting5.1 Introduction 5.2 USB PortFigure 5-1 General Troubleshooting Chart 5.5 Generator Set TroubleshootingFigure 5-2 RDC2 Troubleshooting Chart 5.6 Controller TroubleshootingTP-69056/14 64 Section 5 Troubleshootingfor example exempli gratia Appendix A Abbreviationskg/cm2 Page Phone 920-457-4441,Fax Kohler Power Systems Call 1-800-544-2444or visit KOHLERPower.comTP-69056/14 KOHLER CO. Kohler, Wisconsin