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Kohler 24RCL manual Call 1-800-544-2444or visit KOHLERPower.com, TP-69056/14

Models: 24RCL

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E 2014 by Kohler Co. All rights reserved.

TP-6905 6/14

E 2014 by Kohler Co. All rights reserved.

KOHLER CO. Kohler, Wisconsin 53044

Phone 920-457-4441, Fax 920-459-1646

Kohler Power Systems

Asia Pacific Headquarters

7 Jurong Pier Road

Singapore 619159

Phone (65) 6264-6422, Fax (65) 6264-6455

For the nearest KOHLER authorized installation, service, and sales dealer in the US and Canada:

Call 1-800-544-2444 or visit KOHLERPower.com

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Kohler 24RCL manual Call 1-800-544-2444or visit KOHLERPower.com, TP-69056/14, KOHLER CO. Kohler, Wisconsin

Contents

TP-69056/14 Operation24RCL RDC2Accessory Number Accessory DescriptionProduct Identification Information Controller IdentificationTable of Contents Table of Contents, continued Section 4 Scheduled MaintenanceSection 5 Troubleshooting Appendix A AbbreviationsSafety Precautions and Instructions BatteryAccidental Starting DANGERFuel System Engine Backfire/Flash FireExhaust System Hazardous Noise Hazardous Voltage/ Moving PartsDANGER DANGERHot Parts Introduction NameplateList of Related Literature Figure 3 Related LiteratureService Assistance Headquarters Europe, Middle East, Africa EMEAAsia Pacific China12 Service Assistance TP-69056/14Section 1 Service Views Cooling System Detail14 Section 1 Service Views TP-69056/142.1 Operating Area 2.2 Prestart ChecklistSection 2 Generator Set Operation 2.3 Exercising the Generator Set 2.4 Generator Set Operation2.4.1Local Starting and Stopping 2.4.2Automatic Starting and StoppingSystem Diagnostics 2.5 ExerciseAutomatic Stop Automatic Start2.5.5Power Failure During Exercise 2.5.6Exerciser Reset2.5.7Setting the Exerciser at Power-up 2.5.2Unloaded Full-SpeedExercise2.5.8Changing the Exercise Setting Procedure to Change the Exercise SettingATS ---- Configuration Date ---- and Time Figure 2-2 RDC2 Main MenuStatus Displays Overview ---- 1.2 h Engine ---- MeteringSee Section 2.5.8, Changing the Exercise Setting Figure 2-3 Procedure to Set the ExerciserNone/Unloaded Full Sp Unloaded Cycle/Loaded Full SP2.6 Faults 2.6.3ATS Communication Errors2.6.1Warnings 2.6.2ShutdownsFault RDC2 Fault OnCuerCondition CheckCoolTempHigh Frequency High Figure 2-5 Controller Fault Messages 2.7Model RXT Transfer Switch Operation Procedure to View Event History2.6.5Event Log 2.7.1Source Availability2.7.3Time Delays 2.7.4ATS Load Control Relay Time DelayFigure 2-8 Time Delays 2.7.2ATS Control Sequence of OperationSection 3 RDC2 Controller Operation 3.2 Controls and Indicators3.1RDC2 Generator Set/Transfer Switch Controller 3.2.2 LED Indicators 3.2.1 Controller Keypad3.2.3LCD Display 3.3 Controller Power 3.4 Battery Charging3.5 Changing Settings Procedure to Change SettingsChanging Settings on the RDC2 Controller 3.6 Controller Menus 3.7 Main Menu3.8 Overview Menu 3.9 Engine Metering MenuDANGER 3.10 Generator Metering MenuVoltage Calibration 3.11Generator Set Information Menu 3.12 Genset Run Time MenuVoltage Regulator VR Voltage Adjust Setting the ExerciserAdjusting the Display Contrast 3.13 Genset System Menu3.14 ATS Status Menu 3.15 ATS Configuration Menu Changing ATS Configuration Settingstp6810 3.16 Date and Time MenuFigure 3-16 Date and Time Menu 3.17 Networking Information Menus 3.17.1 Networking Status Submenu OnCue Plus Password 3.17.3 RBUS Information Submenu 3.17.4 Remote Devices Submenu 3.18Programmable Interface Module PIM Menus 3.19 Load Control Menus DANGER Section 4 Scheduled Maintenance4.1General Maintenance 50 Section 4 Scheduled Maintenance TP-69056/144.2 Service Schedule 4.3.1Oil Specifications Oil Change Procedure4.3 Lubrication System 4.3.2Oil CheckReset the maintenance timer on the RDC2 2.Replace the oil filterStop the generator set. Check the oil level. Add Note Model 24RCL does not have an oil cooler4.5 Exhaust System 4.4 Air CleanerAir Cleaner Service Procedure Exhaust System Inspection Points 4.6 Cooling System4.6.1Checking and Filling Coolant 4.6.4Flushing and Cleaning Flushing and Cleaning Procedure4.6.2Cooling System Inspection 4.6.3Draining Cooling System4.7 Ignition System Figure 4-10 Spark Plug Gap Adjustment 4.8 Battery 4.9Storage Procedure DANGERSection 5 Troubleshooting 5.3 Fault Messages5.1 Introduction 5.2 USB Port5.5 Generator Set Troubleshooting Figure 5-1 General Troubleshooting Chart5.6 Controller Troubleshooting Figure 5-2 RDC2 Troubleshooting Chart64 Section 5 Troubleshooting TP-69056/14Appendix A Abbreviations for example exempli gratiakg/cm2 Page Call 1-800-544-2444or visit KOHLERPower.com Phone 920-457-4441,Fax Kohler Power SystemsTP-69056/14 KOHLER CO. Kohler, Wisconsin