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24RCL manual Service Assistance, TP-69056/14
Models:
24RCL
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12
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Troubleshooting
Specification
Maintenance
ATS ---- Configuration Date ---- and Time
2.5.6Exerciser Reset
System Diagnostics
Procedure to Change the Exercise Setting
Faults
2.7.3Time Delays
Voltage Regulator VR Voltage Adjust
Page 12
Image 12
Notes
12 Service Assistance
TP-6905
6/14
Page 11
Page 13
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Image 12
Page 11
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Contents
TP-69056/14
Operation
24RCL
RDC2
Accessory Number
Accessory Description
Product Identification Information
Controller Identification
Table of Contents
Table of Contents, continued
Section 4 Scheduled Maintenance
Section 5 Troubleshooting
Appendix A Abbreviations
Safety Precautions and Instructions
Battery
Accidental Starting
DANGER
Engine Backfire/Flash Fire
Exhaust System
Fuel System
Hazardous Noise
Hazardous Voltage/ Moving Parts
DANGER
DANGER
Hot Parts
Introduction
Nameplate
List of Related Literature
Figure 3 Related Literature
Service Assistance
Headquarters Europe, Middle East, Africa EMEA
Asia Pacific
China
12 Service Assistance
TP-69056/14
Section 1 Service Views
Cooling System Detail
14 Section 1 Service Views
TP-69056/14
2.2 Prestart Checklist
Section 2 Generator Set Operation
2.1 Operating Area
2.3 Exercising the Generator Set
2.4 Generator Set Operation
2.4.1Local Starting and Stopping
2.4.2Automatic Starting and Stopping
System Diagnostics
2.5 Exercise
Automatic Stop
Automatic Start
2.5.5Power Failure During Exercise
2.5.6Exerciser Reset
2.5.7Setting the Exerciser at Power-up
2.5.2Unloaded Full-SpeedExercise
2.5.8Changing the Exercise Setting
Procedure to Change the Exercise Setting
ATS ---- Configuration Date ---- and Time
Figure 2-2 RDC2 Main Menu
Status Displays
Overview ---- 1.2 h Engine ---- Metering
See Section 2.5.8, Changing the Exercise Setting
Figure 2-3 Procedure to Set the Exerciser
None/Unloaded Full Sp
Unloaded Cycle/Loaded Full SP
2.6 Faults
2.6.3ATS Communication Errors
2.6.1Warnings
2.6.2Shutdowns
Fault RDC2
Fault OnCuer
Condition
Check
CoolTempHigh
Frequency High
Figure 2-5 Controller Fault Messages
2.7Model RXT Transfer Switch Operation
Procedure to View Event History
2.6.5Event Log
2.7.1Source Availability
2.7.3Time Delays
2.7.4ATS Load Control Relay Time Delay
Figure 2-8 Time Delays
2.7.2ATS Control Sequence of Operation
3.2 Controls and Indicators
3.1RDC2 Generator Set/Transfer Switch Controller
Section 3 RDC2 Controller Operation
3.2.2 LED Indicators
3.2.1 Controller Keypad
3.2.3LCD Display
3.3 Controller Power
3.4 Battery Charging
3.5 Changing Settings
Procedure to Change Settings
Changing Settings on the RDC2 Controller
3.6 Controller Menus
3.7 Main Menu
3.8 Overview Menu
3.9 Engine Metering Menu
3.10 Generator Metering Menu
Voltage Calibration
DANGER
3.11Generator Set Information Menu
3.12 Genset Run Time Menu
Voltage Regulator VR Voltage Adjust
Setting the Exerciser
Adjusting the Display Contrast
3.13 Genset System Menu
3.14 ATS Status Menu
3.15 ATS Configuration Menu
Changing ATS Configuration Settings
3.16 Date and Time Menu
Figure 3-16 Date and Time Menu
tp6810
3.17 Networking Information Menus
3.17.1 Networking Status Submenu
OnCue Plus Password
3.17.3 RBUS Information Submenu
3.17.4 Remote Devices Submenu
3.18Programmable Interface Module PIM Menus
3.19 Load Control Menus
Section 4 Scheduled Maintenance
4.1General Maintenance
DANGER
50 Section 4 Scheduled Maintenance
TP-69056/14
4.2 Service Schedule
4.3.1Oil Specifications
Oil Change Procedure
4.3 Lubrication System
4.3.2Oil Check
Reset the maintenance timer on the RDC2
2.Replace the oil filter
Stop the generator set. Check the oil level. Add
Note Model 24RCL does not have an oil cooler
4.4 Air Cleaner
Air Cleaner Service Procedure
4.5 Exhaust System
4.6 Cooling System
4.6.1Checking and Filling Coolant
Exhaust System Inspection Points
4.6.4Flushing and Cleaning
Flushing and Cleaning Procedure
4.6.2Cooling System Inspection
4.6.3Draining Cooling System
4.7 Ignition System
Figure 4-10 Spark Plug Gap Adjustment
4.8 Battery
4.9Storage Procedure
DANGER
Section 5 Troubleshooting
5.3 Fault Messages
5.1 Introduction
5.2 USB Port
5.5 Generator Set Troubleshooting
Figure 5-1 General Troubleshooting Chart
5.6 Controller Troubleshooting
Figure 5-2 RDC2 Troubleshooting Chart
64 Section 5 Troubleshooting
TP-69056/14
Appendix A Abbreviations
for example exempli gratia
kg/cm2
Page
Call 1-800-544-2444or visit KOHLERPower.com
Phone 920-457-4441,Fax Kohler Power Systems
TP-69056/14
KOHLER CO. Kohler, Wisconsin