Starting, Stopping | Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ guide

Starting

WARNING

Explosion.

Gasoline vapors can cause explosion and severe injury or death.

Before starting generator set, operate blower 4 minutes and check engine compartment for gasoline vapors.

NOTE

For reliable starting, allow at least 30 seconds after shutdown before restarting a hot engine.

Ensure that the manual fuel shutoff valve (if equipped) is open. Then rock the master Start/Stop Switch on controller (or use Start/Stop Switch on remote panel) to the Start position for a maximum of 7 seconds or until the engine starts.

NOTE

Do not crank the engine continuously for more than 7 seconds at a time. Allow a 5-second period between starting attempts if the engine does not start. If the engine fails to start after three attempts, contact an authorized Kohler dealer/distributor for repair. Failure to follow these guidelines may result in burn-out of the starter motor from overheating.

If the engine fails to start after the first attempt, close the seacock before a second start-up attempt. This action will help prevent seawater from entering the engine cylinders through the exhaust valve. Once the engine starts, the seacock must be re-opened to allow passage of cooling water.

NOTE

Failure to open the seacock after the generator set is running will result in serious engine damage due to overheating.

NOTE

Ensure that the marine ship-to-shore transfer switch, if used, is in proper position.

Stopping

Disconnect the load from the generator set and allow the generator set to run at no-load for 5 minutes to cool down the engine. Then rock the master Start/Stop switch on the controller (or the Start/Stop Switch on a remote panel) to the Stop position and hold it in the Stop position until the generator set comes to a complete stop.

NOTE

Allow unit to come to a complete stop before attempting to start the generator set again.

TP-5695 12/93

Operation 2-3

Image 24

Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ installation manual Starting, Stopping

Contents

Marine Generator Sets Models5CFZ 5CZ California Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide Can cause severe nausea, fainting, or death Carbon monoxide can cause severe nausea Sulfuric acid in batteries Can cause severe injury or death Sulfuric acid in batteries can cause severe injury or Explosive fuel vapors Can cause severe injury or death Explosive fuel vapors can cause severe injury or Accidental starting Can cause severe injury or death Accidental starting can cause severe injury orRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or death Fire Can cause severe injury or death Sudden backfire can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing 246242 Reference Material Pleasure Craft Commercial Vessels Additional References Routine Service Parts Part Description Kohler Part No Glossary of Abbreviations Abbreviation Description NEC Specifications SpecificationsGeneral Specifications Introduction Generator 5CFZ/4CZ 5CFZ/6.5CZ Engine GX360EV BPR4HS NGK Accessories Service Views Service Views typical Operation Prestart Checks Controller Controller Starting Stopping Engine Safety Shutdown Switches Circuit Protection High Water Temperature Shutdown Switch Remote Panel Features Remote Panels Optional Remote Start and Four-Meter Features Remote Start and Four-Meter Panel Kit Scheduled Maintenance Service Schedule Or 2 Years Generator Specifications Lubrication System Adding Oil Oil Change/Oil Filter Change Fuel System Removing Oil Filter Fuel Pump Screen Fuel Pump Screen Carburetor Adjustments Carburetor/Choke Lubrication Ignition System Service Ignition SystemSpark Plugs Problem Means of Identification Possible Cause Normal Gap bridgedOil fouled Carbon fouled 12. Checking Spark Plug Gap Cooling Systems- Closed/Heat Exchanger Filling and CheckingHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance Anticorrosion Zinc 17. Removing Anticorrosion Zinc Air Cleaner Mixing Elbow Servicing Air CleanerPressure Cap Servicing Mixing Elbow Battery CleaningChecking Electrolyte Level Checking Specific Gravity 21. Specific Gravity Temperature Correction Charging Valve Adjustment 22. Determining Top Dead Center Governor Adjustment GovernorLubrication Generator Service Wattage RequirementsGeneral Storage Procedure Troubleshooting EngineUnit cranks but will Not start Problem Possible Cause Corrective Action Stops suddenly Lacks powerOperates erratically Electrical System Generator Wiring Diagrams Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ Diagrams 4CZ Wire Generator Sets To Generator To Shore Set PowerTo Load LO Neutral Ground Load SideLine Side 60 Hz L1--L3 Without Jumper LeadPage Installation Generator Selection and Wattage RequirementsMotor Loads Appliance Loads Kilowatt Derating Typical Location and Mounting LocationVentilation SpaceMounting Air Requirements CFM L/min Model Combustion Cooling Fuel Systems Fuel Supply Anti-Siphon Provisions Fuel LinesFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mm Cooling Systems 11. Intake Strainer Closed/Heat Exchanger 13. Seawater Strainer Exhaust Systems 15. Closed/Heat Exchanger Cooling System 17. Typical Above Waterline Installation Carbon monoxide Above Waterline Mid/Below Waterline Installation in Steel or Aluminum Vessels Electrical SystemsAC Voltage Connections Battery Wiring Remote Start Switch Connection Lead Designations Pin Function Dimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ Section Sound Shield--Optional on 3.5CFZ and 4CZ Standard on 5CFZ and 6.5CZ For Sales & Service in U.S.A. & Canada Phone Parts Ordering Instructions Operating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone