Remote Start Switch Connection | Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ

Remote Start Switch Connection

Kohler offers several remote panels for connection to the generator set. See Accessories for further detailed description. A wiring harness with a connector keyed to the controller box connector is available to connect these panels to the generator set. The other end of this harness has pigtails which can be used if the installer

elects to use just a start-stop switch or separate lights and hourmeter. See Figure 6-22.

NOTE

If gauges are to be used, there must also be generator set senders. Senders are optional on these generator sets. Gauges and senders are available as service items from an authorized Kohler service dealer/distributor.

Lead Designations

	Pin	Lead	Function
	J3-1	Black	Ground (--)
	J3-2	Tan	Water Temp. Ga.
	J3-3	Lt. Blue	Oil Pressure Ga.
	J3-4	Violet	Gen. “ON”(+)
	J3-5	Yellow/Red	Start
	J3-6	Grey/Black	Stop


			1

J3

1 2 3

4 5 6

2

WT

7

OP

3

4

5

6

NOTE

All wire is 16 gauge. Tape to insulate all unused lead ends.

1.Use Insulink or Solder Connection (Tape to Insulate)

2.Hourmeter

3.“ON”Light

4.Stop

5.Start

6.Rocker Switch

7.Gauges Senders

Figure 6-22. Remote Control Panel Wiring

6-14 Installation

TP-5695 12/93

Image 76

Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ installation manual Remote Start Switch Connection, Lead Designations Pin Function

Contents

Marine Generator Sets Models5CFZ 5CZ California Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide Can cause severe nausea, fainting, or death Carbon monoxide can cause severe nausea Sulfuric acid in batteries Can cause severe injury or death Sulfuric acid in batteries can cause severe injury or Explosive fuel vapors Can cause severe injury or death Explosive fuel vapors can cause severe injury or Accidental starting Can cause severe injury or death Accidental starting can cause severe injury orRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or death Fire Can cause severe injury or death Sudden backfire can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing 246242 Reference Material Pleasure Craft Commercial Vessels Additional References Routine Service Parts Part Description Kohler Part No Glossary of Abbreviations Abbreviation Description NEC Specifications SpecificationsGeneral Specifications Introduction Generator 5CFZ/4CZ 5CFZ/6.5CZ Engine GX360EV BPR4HS NGK Accessories Service Views Service Views typical Operation Prestart Checks Controller Controller Starting Stopping Engine Safety Shutdown Switches Circuit Protection High Water Temperature Shutdown Switch Remote Panel Features Remote Panels Optional Remote Start and Four-Meter Features Remote Start and Four-Meter Panel Kit Scheduled Maintenance Service Schedule Or 2 Years Generator Specifications Lubrication System Adding Oil Oil Change/Oil Filter Change Fuel System Removing Oil Filter Fuel Pump Screen Fuel Pump Screen Carburetor Adjustments Carburetor/Choke Lubrication Ignition System Ignition System ServiceSpark Plugs Problem Means of Identification Possible Cause Normal Gap bridgedOil fouled Carbon fouled 12. Checking Spark Plug Gap Filling and Checking Cooling Systems- Closed/Heat ExchangerHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance Anticorrosion Zinc 17. Removing Anticorrosion Zinc Air Cleaner Mixing Elbow Servicing Air CleanerPressure Cap Servicing Mixing Elbow Battery CleaningChecking Electrolyte Level Checking Specific Gravity 21. Specific Gravity Temperature Correction Charging Valve Adjustment 22. Determining Top Dead Center Governor Governor AdjustmentLubrication Wattage Requirements Generator ServiceGeneral Storage Procedure Troubleshooting EngineUnit cranks but will Not start Lacks power Problem Possible Cause Corrective Action Stops suddenlyOperates erratically Electrical System Generator Wiring Diagrams Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ Diagrams 4CZ To Generator To Shore Set Power Wire Generator SetsTo Load LO Neutral Ground Load SideLine Side 60 Hz L1--L3 Without Jumper LeadPage Generator Selection and Wattage Requirements InstallationMotor Loads Appliance Loads Kilowatt Derating Typical Location and Mounting LocationVentilation SpaceMounting Air Requirements CFM L/min Model Combustion Cooling Fuel Systems Fuel Supply Anti-Siphon Provisions Fuel LinesFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mm Cooling Systems 11. Intake Strainer Closed/Heat Exchanger 13. Seawater Strainer Exhaust Systems 15. Closed/Heat Exchanger Cooling System 17. Typical Above Waterline Installation Carbon monoxide Above Waterline Mid/Below Waterline Electrical Systems Installation in Steel or Aluminum VesselsAC Voltage Connections Battery Wiring Remote Start Switch Connection Lead Designations Pin Function Dimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ Section Sound Shield--Optional on 3.5CFZ and 4CZ Standard on 5CFZ and 6.5CZ For Sales & Service in U.S.A. & Canada Phone Parts Ordering Instructions Operating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone