Liebert XDP 7.0 M

Maintenance

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7.0 MAINTENANCE

The Liebert XD system components require little maintenance when proper fluid levels are main-

tained and proper startup and operation procedures are followed. The following tasks should be per-

formed at the intervals stated:

1. Clean or replace chilled water strainer annually. Adjust accordingly based on purity of chilled

water.

2. Check sight glass level of receiver every 4-6 weeks. During normal operation, the level should be

at or above the second sight glass.

3. Check system for leaks every 4-6 weeks.

7.1 Fluorinated Greenhouse Gas Requirements

Stationary air conditioning, refrigeration, heat pump equipments and stationary fire protection sys-

tems in the European Community market and operating with fluorinated greenhouse gases (f-gas),

such as R407C, R134a, R410A, must comply with the F-Gas Regulation: (EC) No. 842/2006 (F-gas).

The regulation prohibits, among other actions, venting fluorinated greenhouse gases to the atmo-

sphere.

The F-Gas Regulation requires operators to use use all measures that are technically feasible and do

not entail disproportionate cost to prevent leakage of these gases, to test for leakage regularly and to

recover f-gas during equipment service and maintenance and before disposing of equipment.

Refer to the full regulation for additional details.

Contents

Main GENERAL SAFETY GUIDELINES ! NOTICE Fluorinated Greenhouse Gas RequirementsEuropean Union R XD P 160 1 TABLE OF CONTENTS Page FIGURES TABL ES Page 1.0 PRODUCT DESCRIPTION 1.1 General Product Information Chilled Water 1.1.1 Product/System Description 1.2 Equipment Inspection 1.3 Equipment Handling 1.3.1 Handling With Skid 1.3.2 Removal from Skid Page 1.3.3 Removing Piano Jacks 1.4 Mechanical Considerations 1.4.1 Positioning the Liebert XDP Floor Cutout Dimensions Unit Dimensional Data Figure 8 Dimensions Figure 9 Piping access points Table 2 Unit piping outlet connection sizes, inches, OD Cu 1.5 Electrical Information 1.6 High Voltage Connections 1.6.1 Connecting High-Voltage Cables Disconnect Switch Status Lamps User Interface Front of Liebert XDP Page Page Field ConnectionsAll Units Field ConnectionsOptional for All Units 2.0 P 2.1 European Union Fluorinated Greenhouse Gas Requirements 2.2 Connection Sizes 2.2.1 Recommended Pipe Size 2.3 Liebert XDP Interconnection with Liebert XD Cooling Modules 2.4 Piping Installation Method 2.4.1 Bypass Flow Controller Piping 13 Figure 17 Bypass flow controller details, dimensions Figure 18 Bypass flow controller arrangement Figure 19 Bypass flow controller piping 7/8 (22mm) ID 4 (102mm) NOTICE 2.6 Checklist for Proper Installation 3.0 CHECKLIST FOR LIEBERT XDP STARTUP 3.1 Filling the Pumped CircuitR-134a Table 7 System refrigerant charge for the supply and return mains 3.1.1 Calculating Refrigerant ChargeExample 4.0 MICROPROCESSOR CONTROL 4.1 Feature Overview 4.1.1 Display 4.2 Controls 4.2.1 Feature Overview 4.3 Main Menu 4.3.1 Viewing or Changing Settings 4.3.2 SETPOINTS MIN TEMP SP HIGH CW TEMP HI AIR TEMP LOW AIR TEMP 4.3.6 TIME 4.3.7 DATE 4.3.8 SETUP OPERATION RESTART TIME DELAY C/F DEGREES PUMP WAIT TD PUMP OFF TD LEAD PUMP DPSWCH VALVE TIME 4.3.9 Password SecuritySETPT PASSWORD and SERVICE PASSWORD Change PasswordSETPT PASSWORD Change PasswordSERVICE PASSWORD 4.3.10 CALIBRATE SENSOR 4.3.11 ALARM ENABLE 4.3.12 ALARM TIME DELAY 4.3.13 COM ALARM ENABLE 4.3.14 CUSTOM ALARMS 4.3.15 CUSTOM TEXT 4.3.16 DIAGNOSTICS 5.0 ALARM DESCRIPTIONS AND SOLUTIONS 5.1 Alarm Descriptions 5.2 Red and Green Lamp Indicators 5.3 Alter Alarm Settings 5.3.1 Enable or Disable Alarms 5.3.2 Increase or Decrease Alarm Time Delays 5.4 System Shutdown Causes Unit Is Off By Refrig Sens Fail Unit Is Off By High CW Temp Unit Is Off By Pump Short Cycle Unit Is Off By Low Refrig Temp 6.0 T Table 16 Troubleshooting the XDP 7.0 M 7.1 Fluorinated Greenhouse Gas Requirements 8.0 S Table 17 Liebert XDP160 specifications Ensuring The High Availability 0f Mission-Critical Data And Applications. Technical Support / Service Locations