E-2

 

 

 

THEORY OF OPERATION

 

E-2

 

 

 

 

 

 

 

 

 

 

 

 

 

TOC

TOC

 

 

 

FIGURE E.2 - ENGINE COMPONENTS AND OPERATION

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGE

 

 

 

 

Section

Master

 

 

 

 

 

 

 

 

 

254

 

TOROID*

 

 

 

 

 

 

S2

E

 

 

 

 

ELECTRODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC

 

 

 

to

 

 

 

 

 

 

 

 

 

 

 

to

 

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

 

 

 

 

REACTOR

 

 

OUTPUT +

 

 

 

 

 

 

 

 

CHOKE

POLARITY

Return

Return

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

--

 

WORK

 

 

 

 

 

 

 

 

 

 

 

AC BRIDGE

 

SWITCH

 

 

 

 

 

FUEL

 

W2

 

C1 WAC

W1

 

 

 

TERMINAL

 

 

STARTER

 

 

 

 

 

 

 

 

 

 

SHUTOFF

 

 

 

 

 

 

 

 

 

 

 

SOLENOID

 

SOLENOID

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELD WINDINGS

 

 

 

 

 

 

 

 

 

STARTER

MECHANICAL

 

 

 

 

 

AUXILIARY

 

 

 

 

 

 

 

 

 

 

 

WINDINGS

 

 

 

 

 

 

 

ROTAT ION

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE

 

SLIP

ROTOR

STATOR

Z

Y

 

 

 

 

 

 

 

 

3

 

 

 

 

 

FLYWHEEL ALTERNATOR/

 

RINGS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

VOLTAGE REGULATOR

 

 

 

 

 

 

 

 

TOC

TOC

 

 

 

 

SOLENOID

7

EXCITER

9

 

 

 

6

 

 

 

 

 

WINDING

 

 

 

X

 

Section

Master

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

CONTROL

3

 

DIODE

 

 

3 6 X

 

TOROID*

 

 

 

 

 

4

 

OIL

 

 

 

 

 

 

 

 

 

 

 

1

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

ENGINE

 

SWITCH

 

FLASHING

 

 

 

 

 

 

 

 

to

 

 

 

 

 

 

 

 

 

 

 

to

 

SWITCH*

2

HOUR

 

 

 

 

 

 

 

 

 

Return

Return

 

+

-

 

FIELD

 

 

 

 

 

 

Z X Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAPACITOR

 

 

 

 

 

 

 

 

 

 

 

 

METER

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

OUTPUT

 

 

120 & 230 VOLT

 

 

480 VOLT 3 PHASE

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

BREAKERS AND

 

 

BREAKER AND

 

 

 

 

 

 

 

 

 

RECEPTACLES

 

 

RECEPTACLE

 

 

 

 

 

 

 

 

* Lead 254 - 1 turn through the toroid

 

 

 

 

 

 

 

PRINTED CIRCUIT

Leads 3 & 6 - two turns through the toroid in opposite directions.

 

 

 

 

 

 

 

BOARD

Lead X passes though the toroid in the same direction as lead 6

TOC

TOC

GENERAL DESCRIPTION

 

 

 

 

 

 

 

 

 

When the Engine control Switch is released it returns to

Section

Master

The RANGER® 3 PHASE is a twin cylinder, gasoline

tor. It is capable of AC or DC Stick (SMAW) or TIG

the High Idle position.

 

 

driven, multiprocess arc welder and AC power genera-

to

to

(GTAW)

welding

and

CV Wire

welding, either

When the switch is placed in the Auto Idle position, after

Return

Return

Innershield® or MIG

(GMAW). The AC power genera-

a delay of approximately 10 seconds, the Idler Solenoid

 

 

tor is capable of providing 10,500 Watts continuous, 3

will energize and the engine will drop to low speed.

 

 

Phase 60 Hz. AC 480 volt power or 9500 Watts contin-

Upon striking an arc or drawing of current from any of

 

 

uous, Single Phase 60 Hz. AC 120/240 volt power.

the Auxiliary Power receptcles, the solenoid will release

 

 

 

 

 

 

 

 

and the engine will go to the high idle speed. Once the

 

 

ENGINE COMPONENTS AND OPERATION

load is removed, and after a 10 second delay, it will

 

 

return to the low idle condition.

 

 

 

 

 

 

 

 

 

 

The Engine Control Switch is used to start and stop the

The Hour Meter runs whenever the oil pressure switch

 

 

engine and to select the idle mode (High Idle or Auto

 

 

is closed to help keep track of running time for mainte-

 

 

Idle). The Fuel Shutoff Solenoid is activated at first by

 

 

nance concerns.

TOC

TOC

the Engine Control Switch. Then, as oil pressure builds

 

 

up it is held in by the output of the voltage regulator

Turning the Engine Control Switch to the ‘OFF’ Position

 

 

Sectionto

Masterto

through

the oil pressure

switch. If

the oil pressure

will shut down the machine.

switch opens for any reason, the Fuel Solenoid will

 

 

 

 

 

 

 

 

release and the engine will shut down.

 

 

 

 

 

 

 

 

 

Return

Return

 

 

 

 

NOTE: Unshaded areas of Block Logic

 

 

 

 

 

 

Diagram are the subject of discussion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER® 3 PHASE

Page 36
Image 36
Lincoln Electric SVM207-A service manual Theory of Operation, General Description, Engine Components and Operation