Retest After Repair | Lincoln Electric SVM207-A manual

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F-52	TROUBLESHOOTING AND REPAIR	F-52
F-52		F-52

RETEST AFTER REPAIR

Retest a machine:

•If it is rejected under test for any reason that requires you to remove any mechanical part which could affect the machine’s electrical characteristics.

OR

• If you repair or replace any electrical components.

ENGINE OUTPUT

Mode	No Load RPM	Load RPM
Low Idle	2200-2400	NA
High Idle	3700-3750	3100-3750

WELDER DC OUTPUT1

Output Control	Range Switch	Open Circuit	Load Volts	Load Amps
		Volts
Maximum	Maximum	65 - 72	21 - 26.5	205 - 240

WELDER AC OUTPUT1

Output Control	Range Switch	Open Circuit	Load Volts	Load Amps
		Volts
Maximum	Maximum	73 - 80	25 - 32	225 - 275

WELDER CV OUTPUT1

Output Control	Range Switch	Open Circuit	Load Volts	Load Amps
		Volts
Maximum	Wire Feed CV	29 - 33	19 - 23	200 - 220

AUXILIARY POWER RECEPTACLE OUTPUT1

	230 Volt Receptacle				115 Volt Receptacle2
Open Circuit	Load Volts		Load Amps	Open Circuit		Load Volts		Load Amps
Voltage				Voltage
246 - 264	216 - 250		34 - 41.5	123- 132		115 - 130		17.5 - 21

	FIELD AMPS AND VOLTS

Slip Ring Volts		Field Amps
32.0 - 45.0 VDC		6.5 - 7.5 VDC

1OUTPUT CONTROL set at MAXIMUM (position 10).

2Output values of each receptacle can vary within the range shown but must be within 2 volts of each other.

RANGER® 3 PHASE

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Lincoln Electric SVM207-A service manual Retest After Repair

Contents

Ranger 3 Phase Safety Ranger 3 Phase Fumes and Gases Welding Cutting Précautions DE Sûreté Safety Methods of Reducing Emissions Mains Supply Master Table of Contents for ALL Sections Table of Contents Installation Section Auxiliary Power InstallationTechnical Specifications Ranger 3 Phase K2337-1 & K2337-2 Height Width Depth Weight Spark Arrester Safety PrecautionsMachine Grounding Towing Vehicle Mounting PRE-OPERATION ServiceGasoline Can cause fire or explosion High Altitude Operation Welding Output CablesTotal Combined Length of Electrode and Work Cables Angle of Operation Instructions Gfci Duplex Receptacles Auxiliary PowerVolt 3 Phase Receptacle with Ground 120/240 Volt Dual Voltage Receptacle Auxiliary Power While Welding Ground WireStandby Power Connections TABLE A.1 Simultaneous Welding and Power Connection of Ranger 3 Phase to Premises Wiring Figure A.3 Electrical Device USE with the Ranger 3 Phase USE These Devices with a Ranger 3 PhaseDevices Without Addi Tional Resistive Type Loads Table of Contents Operation Section GENERAL DESCRIPTION Engine SwitchOperation Welder Controls Function and Operation Range Switch Polarity SwitchRanger 3 Phase Approximate Fuel Consumption Control Dial Stick Constant Current Welding Wire Feed Welding Processes Constant VoltageWelding Process TIG Constant Current Welding Stick Auto Starting the Engine STARTING/SHUTDOWN InstructionsBREAK-IN Period Stopping the Engine Table of Contents Accessories Section Accessories K1745-1 Welding GAS Cylinder LPG Tank Holder Stick WIRE FEEDRECOMMENDED EQUIPMENT TIG Ranger 3 Phase Table of Contents Maintenance Section Maintenance Safety Precautions OIL Filter Change Gfci Receptacle Testing and RESET- Ting ProcedureAIR Cleaner and Other Maintenance Slip Rings Do not attempt to polish slip rings while engine is running Fram CA79 BatteryEngine Maintenance Parts KOHLER C23S CHAMPION RC12YC MAINTENANCED-5 Figure D.1 Major Component Location Ranger 3 Phase 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation General DescriptionEngine Components and Operation ROTOR, Stator & Control Circuits Figure E.2 ROTOR, Stator and Control Circuits Weld Circuitry Figure E.2 Weld Circuitry 1TABLE of Contents Troubleshooting and Repair F-1 Troubleshooting and Repair HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures Return to Section Diagram Perform the Output Bridge Test Gram Wiring Wiring Diagram Troubleshooting and Repair Figure F.4 and/or the Wiring Rotor Voltage Test Procedure Test DescriptionMaterials Needed Test Procedure Rotor Voltage Test Rotor Resistance Test TEST PROCEDURE Figure F.2 Slip Rings Auxiliary and Field Winding Test Auxiliary Windings To test the 480 VAC 3 Phase windingProbes Reading To test the 120 VAC winding Figure F.4 Control PC Board Field Winding Ranger 3 Phase Output Rectifier Bridge Test Figure F.5 OUTPUT RECTIFIER + Meter Lead Meter Reading Toroid Test Toroid Test Charging Circuit Test Voltage Regulator AC Lead DC Lead Engine Throttle Adjustment Test Engine Throttle Adjustment Test Low Idle Adjustment SolenoidNut Housing Figure F.9 115VAC Supply Waveform High IDLE- no Load Scope Settings Normal Open Circuit Voltage Waveform 115 VAC SupplyHigh Idle no Load Output Control AT Maximum Typical DC Weld Output Waveform CV Mode Machine Loaded Typical DC Weld Output Waveform CC Mode Machine Loaded to 200 Amps AT 26 VDC Typical AC Weld Output Waveform Machine Loaded to 225 Amps AT 25 VDC Abnormal Open Circuit Weld Voltage Waveform CV Mode Abnormal Open Circuit DC Weld Voltage Waveform Normal Open Circuit Weld Voltage Waveform CV Mode Normal Open Circuit DC Weld Voltage Waveform CC Mode Normal Open Circuit AC Weld Voltage Waveform Ranger 3 Phase Brush Removal and Replacement Procedure Brush Removal and Replacement Procedure Procedure Brush Assembly Bracket Bolts Ranger 3 Phase Printed Circuit Board Removal Replacement Procedure Printed Circuit Board Removal Figure F.10 Door Removal Output Rectifier Bridge Removal Replacement Procedure Output Rectifier Bridge Removal Figure F.11 OUTPUT RECTIFIER ENGINE/ROTOR Removal and Replacement Procedure ENGINE/ROTOR Removal and Replacement Procedure Procedure Rotor Removal Procedure Figure F.13 Engine and Rotor Removed from Stator Reassembly Procedure Retest After Repair Table of Contents Diagram Section Ranger 3-PHASE RaNGEr 3 phaSE SchEmaTic cOmplETE machiNE l12259 L12259 ElEcTrical DiaGramS