. A complete Parts List is available at www.MillerWelds.com

SECTION 8 − OPERATING OPTIONAL BATTERY CHARGER

8-1. Battery Charge Controls

 

 

 

!

Have only qualified persons charge

 

 

 

 

batteries.

 

 

 

 

!

Do not use battery charger for jump

2

1

 

 

starting.

 

 

NOTICE − D o not use generator power ac re-

 

4

5

 

ceptacles while using optional battery charger.

 

 

 

 

 

Low voltage at receptacles may damage tools

 

 

 

and other equipment.

 

 

 

 

1

Charge Voltage Switch

 

 

 

 

Place switch in position matching voltage of

 

 

 

battery being charged.

 

 

 

 

. Before connecting charging cables, place

 

 

 

 

Charge Voltage switch in position match-

 

 

 

 

ing voltage of battery being charged.

 

 

 

2

Battery Charging Switch

 

 

 

 

Place switch in On position to turn on charging

 

 

 

current. Place switch in Off position to turn off

 

 

 

charging current.

 

 

 

 

3

Weld Process Switch

 

 

 

 

!

Place switch in Charge position before

 

 

 

 

connecting charging cables and start-

 

 

 

 

ing engine.

 

 

 

 

Use switch to select weld or battery charge

 

 

 

output (see table in Section 8-2).

 

 

 

 

4

Coarse Range Switch

 

 

 

 

5

Fine Control

 

 

 

 

Use Coarse Range switch and Fine Control to

 

 

 

set charge current.

 

 

 

 

!

Do not change Coarse Range or Weld

 

3

 

 

Process switch position while welding

 

 

 

or battery charging.

 

 

 

 

 

 

 

 

 

. Charging current automatically stops

 

 

 

 

when terminal voltage is 15 to 25 percent

 

 

 

 

above required battery voltage.

228 649-A

 

 

 

 

 

8-2. Determining Battery Charging Current

1

(AMPS)

400

 

 

 

 

350

 

 

 

 

CURRENT

300

 

 

 

 

250

 

 

 

 

 

 

 

 

 

CHARGING

200

 

 

 

 

150

 

 

 

 

100

 

 

 

 

BATTERY

 

 

 

 

50

 

 

 

 

0

 

 

 

 

 

500

1000

1500

2000

 

0

BATTERY COLD CRANK AMP RATING (CCA)

1 Battery Charging Current Chart

Find battery cold crank amp (CCA) rating on battery. Use CCA rating on chart to find charge current setting for battery.

EXAMPLE: If battery CCA rating is 500, charg- ing current from chart is 100 amperes.

Do not exceed charging current found on chart. For longer battery life, use lowest charge rate possible.

142 975-B

OM-217 455 Page 27

Page 31
Image 31
Miller Electric 250 Operating Optional Battery Charger, Battery Charge Controls, Determining Battery Charging Current