Manuals
/
Miller Electric
/
Power Tools
/
Welder
Miller Electric
250
manual
OM-217 455
Models:
250
1
48
72
72
Download
72 pages
35.83 Kb
45
46
47
48
49
50
51
52
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagrams
Symbol Usage
Service Indicator Optional
Welding Wire can cause injury
Dimension
Page 48
Image 48
Figure
11-2.
Circuit Diagram For Welding Generator With Battery Charging Option
OM-217
455 Page 44
Page 47
Page 49
Page 48
Image 48
Page 47
Page 49
Contents
OM-217 455H
File Engine Drive
Visit our website at
2007−05−21
From Miller to You
Table of Contents
13-2
13-3
13-4
13-5
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
HOT Parts can cause severe burns
Fumes and Gases can be hazardous
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Engine Hazards
Compressed Air Hazards
Welding Wire can cause injury
HOT Parts can cause burns and injury
Fire or Explosion hazard
Falling Unit can cause injury
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
Radiation can cause interference
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
Indique des instructions spécifiques
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
LE Bruit peut affecter l’ouïe
’EXPLOSION DE LA Batterie peu
DES Organes Mobiles peuvent pro voquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
Risque D’INCENDIE OU D’EXPLO- Sion
LE Surchauffement peut endom- mager le moteur électrique
DES Organes Mobiles peuvent provoquer des blessures
LES Fils DE Soudage peuvent provoquer des blessures
’EMPLOI Excessif peut
Proposition californienne 65 Avertissements
Principales normes de sécurité
Information EMF
En ce qui concerne les implants médicaux
− Specifications
Symbol Definitions
Weld, Power, and Engine Specifications
− Definitions
Dimensions, Weights, and Operating Angles
Dimensions For Units With Optional Running Gear
Dimensions
− Installation
Installing Welding Generator
Vehicle frame. Always connect a ground wire
Mounting
Installing Exhaust Pipe
Connecting the Battery
+ −
Stop engine and let cool
Overview And Engine Prestart Checks
Engine Left Side Engine Right Side
Starting engine for the first time
Run-in period first 100 hours
Daily pre-start checks
Connecting to Weld Output Terminals
Correct Installation
Work Weld Output Terminal
Tools Needed Do not place
Selecting Weld Cable Sizes
Engine Control Switches
Place switch in Run position to operate most MIG equipment
− Operating the Welding Generator
Do not use glow plugs longer than 20 seconds
Weld Output Controls
Typical Stick Welding Connections And Control Settings
Typical Settings For 7018 1/8 Electrode
Stop engine
Work Clamp Electrode Holder
Typical MIG Welding Connections And Settings
Set Weld Process Selector switch to Wire + Dcep position
Set Weld Process Selector switch to Wire + position
Set Weld Process Selector switch to Wire − position Dcen
Tools Needed 3/4 Work Not Used To Work Left Side View
Generator Power Receptacles
− Operating Auxiliary Equipment
At least once a month, run engine at
To verify Gfci is working properly
Simultaneous Weld And Power
− Operating Optional Battery Charger
Battery Charge Controls
Determining Battery Charging Current
Battery Charge Cable Connections
Battery Charging Procedure
Minutes
Start Your Professional Welding Career Now
− Maintenance and Troubleshooting
Routine Maintenance
Maintenance Label And Engine Maintenance Activities
Stop engine and let cool Oil And Fuel
804 197-A / Ref 803 111-A / 227
Cleaner or with dirty element. Engine
Ment is not covered by the warranty
Air cleaner primary element can
Damage when determining whether
Adjusting Engine Speed
Adjusting Fuel Solenoid Position
Stop screw is factory-set and should not be adjusted
Checking Fuel Solenoid
Adjusting Throttle Solenoid
Checking Throttle Solenoid
16 mm
Check for non-binding
Making Engine Speed Adjustments
Adjusting Idle Speed
Adjusting Weld/Power Speed
Overload Protection
Component Panel Stop engine
Fuse F1
Supplementary Protector CB8
Troubleshooting Tables
Generator Power
Welding
Trouble Remedy
Maintenance Display Action
Engine
− Parts List
Recommended Spare Parts
Recommended Spare Parts
Current transformer CT1, and throttle solenoid TS1
− Electrical Diagrams
Circuit Diagram For Welding Generator
228 719-B
OM-217 455
231 607-B
− RUN-IN and Wetstacking
Run-In And Wetstacking
− Performance Data
Fuel Consumption Curves
US Gal./Hr
Idle
Generator Power Curve
Duty Cycle
Volts
AC Amperes At 120 Volts
Stick Mode Volt-Ampere Curves
DC Amps CC/AC Stick Mode AC Volts
AC Amps
MIG Mode Volt-Ampere Curve
DC Amps
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Use ground device as stated in electrical codes
Amperes x Volts = Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x 1000 / Volts = Starting Amperage
Typical Connections To Supply Standby Power
Selecting Extension Cord Use Shortest Cord Possible
Stick Welding Procedure
Weld current starts when electrode touches work- piece
− Stick Welding Smaw Guidelines
Electrode and Amperage Selection Chart
Striking an Arc − Scratch Start Technique
Striking an Arc − Tapping Technique
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Positioning Electrode Holder
10-30 9090 End View of Work Angle
Conditions That Affect Weld Bead Shape
Electrode Movement During Welding
Butt Joints
Lap Joint
Tee Joint
16 in 30 1.6 mm Tack Welds
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Weld Test
Possible Causes Corrective Actions
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Excessive Penetration
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Work like a Pro
Service
Your distributor also gives
Support
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
Top
Page
Image
Contents