Checking Throttle Solenoid, 16 mm | Miller Electric 250 manual

.A complete Parts List is available at www.MillerWelds.com

B.Checking Throttle Solenoid

1 2 3 5

4

6

5/8 in (16 mm)

7		Check for non-binding
7		movement of link with sole-
		movement of link with sole-
		noid in energized position.

! Stop engine.

If the engine does not stay at idle speed, verify the the throttle solenoid and linkage is installed properly.

Adjusting Throttle Solenoid

1Throttle Solenoid

2Jam Nut

3Solenoid Link

4Shoulder Bolt

5Throttle Lever

6Solenoid Rod

7Throttle Solenoid Mounting Screw

Loosen jam nut, remove shoulder bolt, and remove link from throttle le- ver. Install link 5/8 in (16 mm) on so- lenoid rod. Reconnect link to shoul- der bolt and throttle lever.

Push solenoid rod into idle (ener- gized) position and check for non- binding lateral movement of throttle link at throttle lever. If link binds, loos- en solenoid mounting screws. Move the solenoid slightly until the link moves freely with solenoid in re- laxed and energized positions. Tighten screws.

Tighten jam nut. Go to Step C.

Tools Needed:

3/8, 7/16 in

5/32 in

Check for non-binding movement of link with solenoid in relaxed position.

Ref. 804 250-A / 802 649

OM-217 455 Page 36

Image 40

Miller Electric 250 manual Checking Throttle Solenoid, 16 mm, Check for non-binding, Adjusting Throttle Solenoid

Contents

OM-217 455H File Engine DriveVisit our website at 2007−05−21 From Miller to You Table of Contents 13-2 13-313-4 13-5 Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burns Fumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosion Engine Hazards Compressed Air Hazards Welding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injury Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interference Signification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiques LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion ’EXPLOSION DE LA Batterie peu LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peut Proposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicaux − Specifications Symbol DefinitionsWeld, Power, and Engine Specifications − Definitions Dimensions For Units With Optional Running Gear Dimensions, Weights, and Operating AnglesDimensions − Installation Installing Welding GeneratorVehicle frame. Always connect a ground wire Mounting Installing Exhaust Pipe Connecting the Battery+ − Stop engine and let cool Overview And Engine Prestart Checks Engine Left Side Engine Right Side Starting engine for the first timeRun-in period first 100 hours Daily pre-start checks Connecting to Weld Output Terminals Correct InstallationWork Weld Output Terminal Tools Needed Do not place Selecting Weld Cable Sizes Engine Control Switches Place switch in Run position to operate most MIG equipment− Operating the Welding Generator Do not use glow plugs longer than 20 seconds Weld Output Controls Typical Stick Welding Connections And Control Settings Typical Settings For 7018 1/8 ElectrodeStop engine Work Clamp Electrode Holder Typical MIG Welding Connections And Settings Set Weld Process Selector switch to Wire + Dcep positionSet Weld Process Selector switch to Wire + position Set Weld Process Selector switch to Wire − position Dcen Tools Needed 3/4 Work Not Used To Work Left Side View Generator Power Receptacles − Operating Auxiliary EquipmentAt least once a month, run engine at To verify Gfci is working properly Simultaneous Weld And Power Battery Charge Controls − Operating Optional Battery ChargerDetermining Battery Charging Current Battery Charge Cable Connections Battery Charging Procedure Minutes Start Your Professional Welding Career Now − Maintenance and Troubleshooting Routine Maintenance Maintenance Label And Engine Maintenance Activities Stop engine and let cool Oil And Fuel 804 197-A / Ref 803 111-A / 227 Cleaner or with dirty element. Engine Ment is not covered by the warrantyAir cleaner primary element can Damage when determining whether Adjusting Engine Speed Adjusting Fuel Solenoid PositionStop screw is factory-set and should not be adjusted Checking Fuel Solenoid Adjusting Throttle Solenoid Checking Throttle Solenoid16 mm Check for non-binding Adjusting Idle Speed Making Engine Speed AdjustmentsAdjusting Weld/Power Speed Overload Protection Component Panel Stop engineFuse F1 Supplementary Protector CB8 Troubleshooting Tables Generator PowerWelding Trouble Remedy Maintenance Display Action Engine − Parts List Recommended Spare PartsRecommended Spare Parts Current transformer CT1, and throttle solenoid TS1 − Electrical Diagrams Circuit Diagram For Welding Generator 228 719-B OM-217 455 231 607-B − RUN-IN and Wetstacking Run-In And Wetstacking − Performance Data Fuel Consumption CurvesUS Gal./Hr Idle Generator Power Curve Duty CycleVolts AC Amperes At 120 Volts DC Amps CC/AC Stick Mode AC Volts Stick Mode Volt-Ampere CurvesAC Amps MIG Mode Volt-Ampere Curve DC Amps Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Use ground device as stated in electrical codes Amperes x Volts = Watts Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Power Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting Amperage Typical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Weld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work Angle Conditions That Affect Weld Bead Shape Electrode Movement During Welding Butt Joints Lap JointTee Joint 16 in 30 1.6 mm Tack Welds Troubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion Work like a Pro Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s