Operation Procedures | Mitsubishi Electronics 882.00273.00 instruction

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Mitsubishi Electronics 882.00273.00 specifications Operation Procedures, Existing Recipes

Contents

Part Number Bulletin Number BF1-615.3 Effective 11/07/07 Write Down Your Serial Numbers Here For Future ReferenceGravimetric Slide Gate Batch Blender Mitsubishi Controller We are committed to a continuing program of product improvement In the Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not Complete Warranty Returns Credit Returns CHAPTER 3 INSTALLATION Table of ContentsCHAPTER 1 SAFETY CHAPTER 2 FUNCTIONAL DESCRIPTION CHAPTER 4 OPERATION CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING CHAPTER 7 APPENDIX Hopper Additive Feeder Sub-Assembly Optional 1-1 How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Figure 1 Safety Tags and Warning Labels Description Wear SAFETY GLASSES and WORK GLOVES 1-2 Warnings and PrecautionsCAUSING BODILY INJURY EXISTS ANY TIME THE POWER IS ON Use care when LOADING, UNLOADING, RIGGING, or MOVING this equipment General Responsibility 1-3 ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety Defect Chapter 2 Functional Description AccessoriesCustomer Service 2-1 Models Covered in This Manual Dimensions and Specifications Figure 2 Equipment SpecificationsFigure 3 Typical Blender Assembly 2500 Controller Features 2-3 Typical Features and ComponentsMechanical Features Figure 4 Typical Mitsubishi Controller Touch Screen Display System Component Description Figure 5 Typical Hopper AssemblySupply Hoppers Slide Gates Figure 6 Typical Slide Gate Assembly Weigh Hopper Figure 7 Typical Weigh Hopper Assembly Mix Chamber Figure 8 Typical Mixer AssemblyOperator Control Panel Display Button Figure 9 Typical Mitsubishi Controller Touch Screen DisplayFigure 10 Controller Pushbuttons & Touchscreen Tags Function Figure 11 Typical Operator Screens 22 of Figure 12 Typical Setup Screens 23 of 24 of Pneumatic Slide Gate below Mixer Figure 13 Mixer Slide Gate Switch Positions2-4 Optional Components Position Regrind Auger Metering R.A.M. Hopper Figure 15 Typical R.A.M. Hopper Blender ConfigurationFigure 16 Typical Additive Feeder Configuration Additive Feeder Hopper Safety Device Lock-Outs 2-5 Safety FeaturesSafety Circuit Standards Fail Safe Operation Twist Cap Plug Connected to Each Feeder Auger Motor Figure 17 Electrical Disconnect PlugFigure 18 Twist Cap Plug Electric Safety Interlock Switch Figure 19 Electrical Safety Interlock Switch Located on mixer door 3-1 Uncrating the Equipment Chapter 3 Installation3-2 Mechanical Installation Figure 20 Blender Lifting Lugs 1 on each side Site Requirements Mounting ConfigurationsMachine Mount Figure 21 Typical Mezzanine Mounted Batch Blender Note Larger blenders need to be braced as part of the installationMezzanine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY CUSTOMER Floor Mount Central Blender Figure 22 Typical Floor Mount Central Blender Layout 3-4 Pneumatic Connections 3-3 Electrical ConnectionsFigure 23 Customer-Supplied Pneumatic Components Stroke Limiters for Metering Gates 3-5 Initial Set-upMechanical Set-up Figure 24 Stroke Limiters Final Connections Weigh Hopper InstallationFigure 25 Weigh Hopper Figure 26 Display Startup Screen Figure 27 Display Main Recipe Screen Controller Set-up Blender Controller Menu Structure Blender Calibration Enter in the Calibration Weight Press here to perform the calibration Figure 28 Display Calibration Menu ScreenFigure 29 Display Calibration Screen Current Loadcell Bits Follow Instructions Feeder Calibration Auger Blenders Alarm SetupFigure 30 Display Alarm Flags & Feeder Setup Screen Select a Feeder to Configure Change the Alarm Silence Delay Setting Date and Time Network SetupFigure 31 Ethernet Setup Screen Figure 32 PanelView Configuration Screen Additional Setup Parameters 3-6 Initial Startup 4-1 Start-up Quick Start ProcedureChapter 4 Operation General Operation Existing Recipes 4-2 Operation ProceduresNote Press “Push to Start or Stop” button to start blender Figure 33 Typical Recipe Entry Operator Screen Operator DisplaysFigure 34 Typical Manual Control Operator Screen Figure 35 Typical Inventory Display Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Page “Percentage” Mode Most common in extrusion and blow molding Switching ModesRecipe Setup Figure 37 Example Calculations of a 4-component blend in “Parts” mode Batch Size lbs Figure 38 Typical Batch SizesBlender Inventory Shutdown Mix Timer Auto Start FeatureMixer and Dump Setup Figure 40 Typical Mixer and Dump Setup Operator Screen Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Weigh Hopper Dump Cycle Alarm FlagsFigure 41 Typical “Out of Material” Alarm Screen Mixer Dump Time Figure 43 Typical “Calibration Error” Alarm Screen Figure 42 Typical “Maximum Hopper Weight” Alarm ScreenMAX HOPPER WEIGHT EXCEEDED check batch size Figure 44 Typical “Power Interruption” Alarm Screen PLC BATTERY LOW Figure 45 Typical “PLC Battery Low” Alarm ScreenFigure 46 Typical “E-Stop Activated” Alarm Screen Feeder Clean Out Figure 47 Typical Manual Control Operator Screen Recipe Book Tree Diagram in section 3-5 of this manual Save Running Recipe to the Book Display Recipe ContentsFigure 48 Typical Recipe Book Operator Screen Load a Saved Recipe from the Book Erase Recipe or Entire Book Color Changes 4-3 Shut-down Figure 49 Typical Inventory Shutdown Operator Screen Figure 50 Sample Preventative Maintenance Schedule Chapter 5 Maintenance5-1 Preventative Maintenance Schedule System model # Electrical 5-2 Preventative Maintenance5-3 Corrective Maintenance Internal Components of the Control Panel Output Signals from Programmable Controller Input Signals to Programmable ControllerNote The alarm contact has a maximum load of 3 amps 6-1 Introduction Chapter 6 TroubleshootingProblem Corrective action Problem Corrective action Problem warranty will be voided Service Department Figure 52 Equipment Specifications 7-1 Technical SpecificationsEquipment Specifications Chapter 7 Appendix Annex B Information Final Assembly 7-2 Drawings and DiagramsFigure 53 Typical Final Assembly Parts List Mixer Sub-Assembly 75 of Figure 54 Typical Mixer Assembly Parts List A0770319 Hopper Sub-assembly Figure 55 Typical Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Figure 56 Typical R.A.M. Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly Optional Figure 57 Typical Additive Feeder Hopper Assembly Parts List Weigh Hopper Sub-assembly Figure 58 Typical Weigh Hopper Assembly Parts List Slide Gate Sub-assembly Figure 59 Typical Slidegate Assembly Parts List Knife Gate Sub-assembly HD Optional Figure 60 Typical Knife Gate below mixer Assembly Parts List Knife Gate Sub-assembly RD Optional Figure 61 Typical Knife Gate floor stand Assembly Parts List Figure 63 Typical Mitsubishi Display Main Parts List Figure 62 Typical Mitsubishi Controller Main Parts ListControl Panel Layout Figure 64 Blender Spare Parts Listing Spare Parts Kits Programmable Settings 7-4 Addendum Service Supervisor InformationPasswords Figure 65 Typical Operator Setup Screen Advanced Weight Options Screen Figure 66 Typical Engineering Only Setup ScreenFactory Setup Menu Metering Test Screen Figure 69 Typical Feed Algorithm Options Screen Figure 68 Typical Advanced Weight Options ScreenFeed Algorithm Options Screen Feed Calibration Options Screen Mechanical Options Screen Feeder SetupFigure 72 Typical Feeder Setup Screen Figure 71 Typical Mechanical Options Screen Units Customer Setup MenuFigure 74 Typical Ethernet Setup Screen Figure 73 Typical Units Screen Alarm Log Figure 75 Typical Alarm Flags & Feeder Setup ScreenFigure 76 Typical Alarm Log Screen Chapter 7 6BAppendix Factory Default Setup ParametersBF1-615.3 92 of 93 of VIRGIN GENERAL BLENDER INFO 7-5 Mitsubishi Communications ManualNote ITEMS MARKED R ARE READ ONLY AND ITEMS MARKED RW ARE READ/WRITE BLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO RECIPE INFO THIS IS WHERE YOU RIGHT THE NEW RECIPE TO CURRENT RECIPE INFO THIS IS THE RECIPE THAT IS CURRENTLY BEING MADE TARGETS VS. ACTUAL WEIGHT INFO RECIPE BOOK MANIPULATION Alarm Number Explanation FIXED DECIMAL EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH WRITING RECIPE EXPLANATIONUNTIL THE HOPPER FEEDS MATERIAL INTO THE NEW BATCH Parts Department Service Department7-6 Technical Assistance Sales Department