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New Buck Corporation 20 Room Heater Pre-Fabinsert Installation, Installation Precautions, Section

Models: 20 Room Heater

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PRE-FAB INSERT INSTALLATION

SECTION V

PRE-FAB INSERT INSTALLATION

INSTALLATION PRECAUTIONS

This room heater is listed by Warnock-Hersey Laboratories for installation into the following Zero-Clearance Cabinet Models. These are:

MAJESTIC—M-36, M-43, L-36, L-42, MD36, MD42, MD36-AO, MD42-AO

HEATILATOR—FP36, 3036, 3042, 3048, 3138, 3138 EP

PREWAY—DW36, DW42, BI36, BI42, BI36B, BI42B, BI36EM, BI42EM, BI36CEM, BR42CEM, BI36SEM, BI42SEM

NOTE: A Preway unit has to use insert trim panels.

Other models of those brands may also be acceptable for installation of the Model 20 unit into them. However, factory approval from New Buck Corporation and Warnock-Hersey Laboratories is required prior to installation. Installation must conform to New Buck Corporation installation instructions or addendums.

INSTALLATION (Pre-Fab Fireplace Insert)

FIGURE 1

PRE-FAB FIREPLACE INSERT

MINIMUM CLEARANCES

INSTALLATION PREPARATION

Pre-Fab Fireplace

1.Locate furniture and other materials away from the front of the fireplace to allow free access to the fireplace.

2.Cover the hearth and adjacent floor areas with the drop cloth to protect from soiling or marring the surface.

3.Remove the existing fireplace damper plate/damper rod assembly.

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New Buck Corporation 20 Room Heater manual Pre-Fabinsert Installation, Minimum Clearances Installation Preparation, Section

FAQ

What are the minimum clearances for the pre-fab fireplace insert?

The minimum clearances for the pre-fab fireplace insert can be found in the installation preparation section of the manual.

Which Zero-Clearance Cabinet Models are suitable for installation of the Model 20 unit?

The Zero-Clearance Cabinet Models suitable for installation of the Model 20 unit are listed in the installation precautions section of the manual.

What should be done to prepare for the installation of the Model 20 room heater?

To prepare for the installation of the Model 20 room heater, you should follow the steps outlined in the installation preparation section of the manual.

Contents

Page SECTION TABLE OF CONTENTSSECTION SECTIONPage SECTION ROOM HEATER FEATURESOPERATING CONTROLS ACHIEVING CATALYTIC LIGHT-OFFWHEN REFUELING CATALYST WARRANTYEPA COMPLIANCE STATUS CATALYST EQUIPPEDCAUTION AGAINST OVER-FIRING CATALYST MONITORINGMAINTAIN PROPER DRAFT ASH REMOVALINSTALLATION PRECAUTIONS MASONRY INSERT INSTALLATIONFIREPLACE INSERT SECTIONALTERNATE FLOOR PROTECTORS MATERIALS MINIMUM CLEARANCESK Factors of Alternate Materials MaterialPOSSIBLE TOOLS NEEDED FOR INSTALLATION REQUIRED FIREPLACE DIMENSIONSINSTALLATION PREPARATION Minimum and/or maximum fireplace dimensionsPage MOUNTING TRIM PANELS FINAL CHECK INSTALLATION PRECAUTION RESIDENTIAL FREESTANDING ROOM HEATER INSTALLATIONSECTION CORNER INSTALLATION WALL INSTALLATIONFLOOR PROTECTION MINIMUM CLEARANCESPREPARING THE STOVE FOR INSTALLATION TOOLS FOR INSTALLATIONWALL INSTALLATION CORNER INSTALLATIONPREPARING THE ROOM HEATER LOCATION A.Ceiling Exit Using Single Wall PipeCHIMNEY DETERMINING THE CHIMNEY LOCATIONB. Wall Exit into Metal Tee-Box C. Wall Exit Into Masonry Using Single Wall PipeFLUE EXIT FIGURE 7 FLUE GAS EXIT INTO MASONRY CHIMNEYPage 1.Recheck the specified clearances FINAL CHECKWARNING DO NOT INSTALL IN SLEEPING ROOM MOBILE HOME ROOM HEATER INSTALLATIONParts Requirements MODEL UL Listed and factory approved Chimney SystemsFIGURE 2 CORNER INSTALLATION FIGURE 1 WALL INSTALLATIONTOOLS FOR INSTALLATION FLOOR PROTECTIONPREPARING THE ROOM HEATER LOCATION PREPARING THE HEATER FOR INSTALLATIONPROTECTIVE PAD DETERMINING THE CHIMNEY LOCATIONFINAL CHECK MINIMUM CLEARANCES INSTALLATION PREPARATION PRE-FABINSERT INSTALLATIONINSTALLATION PRECAUTIONS PRE-FABFIREPLACE INSERTHeater Preparation Heater InstallationMINIMUM CLEARANCE TO COMBUSTIBLES CAUTION! Do not loosen the ceramic blanket 3.To complete methods 1 andSAFETY PRECAUTIONS WOOD HEATER SAFETYSECTION BUILDING A FIRE OPERATIONMODEL 20 OPERATION SECTIONAlign where handle rod exits face of air vent HELPFUL HINTS OPERATING AND SAFETY HINTSTIPS ON FIRE BURNING Type ofCLEANING THE HEATER PREVENTIVE MAINTENANCE / PARTS REPLACEMENTCheck Chimney CATALYTIC INSPECTIONa.Spread a drop cloth in front of the heater DOOR GASKET REPLACEMENT Cold Heater Page CONTENTS CATALYTIC TROUBLESHOOTINGHeater Related Problems Chimney-RelatedProblemsDEFINITIONS POSSIBLE PROBLEMS HEATER RELATED PROBLEMS TROUBLESHOOTINGProblem SolutionSolution ProblemPossible Cause High Fuel ConsumptionProblem CHIMNEY-RELATEDPROBLEMSSolution Possible CauseSolution ProblemPossible Cause 3. Heavy Concentration of3 FT Problem COMBUSTOR-RELATEDPROBLEMSSolution Possible CauseSolution ProblemPossible Cause Substrate CrackingOPERATION MAINTENANCE SAFETY FEATURES PREPARATION INSTALLATIONSAFETY NOTICE Zero Clearance Cabinet Model ZC20INSTALLATION PRECAUTIONS RESIDENTIAL INSTALLATIONS PARTS REQUIREMENTSListed NEW BUCK CORP Part DescriptionTHROUGH CEILING SELECTING A CHIMNEY INSTALLATION AND LOCATIONTHROUGH CATHEDRAL CEILINGFRAMING CONSTRUCTION AND INSTALLATION Page A SINGLE HEADER MUST BE INSTALLED ABOVE CABINET ZC20/Model2 In CHASEK Factors of Alternate Materials ALTERNATE FLOOR PROTECTORS MATERIALSMaterial Required ThicknessTOP FRONT TRIM PANEL FIGURE 7 POWER HOOK-UPPARTS REQUIREMENTS MOBILE HOME INSTALLATIONSUL Listed and Factory Approved Chimney Systems INSTALLATION PRECAUTIONSG.WARNING Do not install in sleeping room FRAMING CONSTRUCTION AND INSTALLATIONRAIN CAP STORM 2 ft. COLLAR ALTERNATE FLOOR PROTECTORS MATERIALS CHASE ENCLOSURE AND CORNER LOCATION FRAMINGK Factors of Alternate Materials POWER HOOK-UPMaterial Required ThicknessSAFETY PRECAUTIONS CLEANING THE UNITCHIMNEY CLEANING PREVENTIVE MAINTENANCE SAFETY PRECAUTIONS CHIMNEYCREOSOTE-FORMATIONAND NEED FOR REMOVAL WARRANTY TIME PERIODS “LIMITED WARRANTY” FOR NBC RELATED PRODUCTSPROCEDURE NEW BUCK CORPORATION Customer Service Department