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CU-4KS31NBU service manual Outdoor Unit CU-4KS24NBU 8FA2-5251-11600-1
Models:
CU-4KS31NBU
1
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Troubleshooting
Specification
Cooling Characteristics
Install
Refrigerant Flow Diagram
Dimension
WARNING When Wiring
Problems of Each Part and Inspection Points
Diagnostic procedure
Procedure for Replacing Compressor
Page 63
Image 63
Outdoor Unit
CU-4KS24NBU
8FA2-5251-11600-1
63
Page 62
Page 64
Page 63
Image 63
Page 62
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Contents
Pay special attention when servicing the unit
OUTDOOR UNIT : CU-3KS19NBU CU-4KS24NBU
CU-4KS31NBU
TECHNICAL & SERVICE MANUAL
SAFETY PRECAUTIONS
which may cause a unit breakdown
APPLICABLE INDOOR UNITS
Table of Contents
SPECIFICATIONS
REFRIGERANT FLOW DIAGRAM
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
9. REFRIGERANT R410A
APPENDIX A
APPLICABLE INDOOR UNITS
Wall Mounted Type
Semi-ConcealedType
Outdoor Air Intake Temp
1. OPERATING RANGE
Temperature
Indoor Air Intake Temp
Number of Connectable Indoor Units
2. SPECIFICATIONS
2-1.Unit Specifications
Type
Voltage Rating
Type
Number of Connectable Indoor Units
Number of Operatable Indoor Units
Voltage Rating
Type
Number of Connectable Indoor Units
Number of Operatable Indoor Units
Voltage Rating
Type
Number of Connectable Indoor Units
Number of Operatable Indoor Units
Voltage Rating
Type
Number of Connectable Indoor Units
Number of Operatable Indoor Units
Voltage Rating
Type
Number of Connectable Indoor Units
Number of Operatable Indoor Units
Voltage Rating
Type
Number of Connectable Indoor Units
Number of Operatable Indoor Units
Voltage Rating
Type
Number of Connectable Indoor Units
Number of Operatable Indoor Units
Voltage Rating
Type
Number of Connectable Indoor Units
Number of Operatable Indoor Units
Compressor
2-2.Major Component Specifications
2-2-1.Outdoor Unit
Control PCB
Heat Exchanger Coil
Control PCB
Compressor
Fan Motor
Heat Exchanger Coil
Control PCB
Compressor
Fan Motor
Resistance k ohm
2-3.Other Component Specifications
Temperature F C
Temperature F C
Unit: inchmm 852-0-0010-11500-0
3. DIMENSIONAL DATA
Unit: inchmm 852-0-0010-20500-0
Unit: inchmm 852-0-0010-20600-0
4. REFRIGERANT FLOW DIAGRAM
4-1.Refrigerant Flow Diagram
Insulation of Refrigerant Tubing
Insulation of Refrigerant Tubing
Indoor unit
Outdoor unit
Insulation of Refrigerant Tubing
Indoor unit
Outdoor unit
5-1.Temperature Charts
5-1-1.Temperature Charts CU-3KS19NBU
5. PERFORMANCE DATA
Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NKU×
Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS12NKU×
Cooling Characteristics
Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS18NKU×
Outdoor Unit CU-3KS19NBU Indoor Unit CS-MKS9NB4U×
Page
Page
Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS7NKU×
5-1-2.Temperature Charts CU-4KS24NBU
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS12NKU×
Cooling Characteristics
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
Outdoor Unit CU-4KS24NBU Indoor Unit CS-MKS24NKU×
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
2 Operating current performance chart
5-1-3.Temperature Charts CU-4KS31NBU
Cooling Characteristics
1 Low pressure performance chart
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS12NKU×
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
Outdoor Unit CU-4KS31NBU Indoor Unit CS-MKS24NKU×
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
3 Indoor discharge air performance chart
Cooling Characteristics
1 Low pressure performance chart
2 Operating current performance chart
Page
Indoor Unit : CS-MKS9NKU×
5-2.Cooling Capacity
Power Supply : 230V Single Phase 60Hz
Outdoor Unit : CU-3KS19NBU
CS-MKS12NB4U×
CU-3KS19NBU
CS-MKS9NKU ×
CU-4KS24NBU
CS-KS18NB4UW+ CS-MKS12NB4U+ CS-MKS12NB4U
CU-4KS24NBU
CS-MKS9NKU ×
CU-4KS31NBU
CS-MKS9NB4U×
CU-4KS31NBU
Indoor Unit : CS-MKS9NKU×
5-3.Cooling Capacity Low Ambient
Power Supply : 230V Single Phase 60Hz
Outdoor Unit : CU-3KS19NBU
CS-MKS12NB4U×
CU-3KS19NBU
CS-MKS9NKU ×
CU-4KS24NBU
CS-KS18NB4UW+ CS-MKS12NB4U+ CS-MKS12NB4U
CU-4KS24NBU
CS-MKS9NKU ×
CU-4KS31NBU
CS-MKS9NB4U×
CU-4KS31NBU
6. ELECTRICAL DATA
6-1.Electric Wiring Diagrams
Outdoor Unit CU-4KS24NBU 8FA2-5251-11600-1
Outdoor Unit CU-4KS31NBU 8FA2-5251-11400-1
7-1.Explanation of Functions
7. FUNCTIONS
COOL
Control/conditions
Unit operation
Explanation
Explanation
1/f fluctuation fan
Control/conditions
Unit operation
< Low Ambient Cooling Operation >
7-2-1.Current Control
7-2.Protective Functions
2 Current control
7-2-3.Compressor Temperature Control
7-2-2
Low Start Current
8. TROUBLESHOOTING BEFORE CALLING FOR SERVICE
8-2.Trouble Diagnosis by Error Monitor Lamps
8-2-1.Location of the Error Monitor Lamps
8-2-2.Display of the Error Monitor Lamps
8-3-1.Checking the outdoor unit
8-3.Checking the Outdoor System
8-4.Trouble Diagnosis of Each Part
8-4-1.Problems of Each Part and Inspection Points
3 Compressor
8-4-2.Inspection Points for Each Part
1 Outdoor control circuit board
2 Fuse
6 Electric expansion valve
7 Branch tubing temperature sensor
8 Breaker
9 Refrigerant gas pressure
Remedy for symptom 3 to
8-5.Trouble Diagnosis of Fan Motor
Diagnostic procedure
Diagnostic results
9-1-3.Characteristics
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
9-1.Characteristics of New Refrigerant R410A
9-1-1.What is New Refrigerant R410A?
No addition of compressor oil for R410A
9-2.Checklist before Servicing
Tubing precautions
Size of flare
9-3.Tools Specifically for R410A
9-4.Tubing Installation Procedures
9-5.In Case of Compressor Malfunction
9-5-1.Procedure for Replacing Compressor
Page
9-6.In Case Refrigerant is Leaking
9-8-1.Use of Existing Units
9-7-1.When Tubes are Extended
9-7.Charging Additional Refrigerant
9-8. Retro-FittingExisting Systems
CU-3KS19NBU CU-4KS24NBU CU-4KS31NBU
APPENDIX A INSTALLATION INSTRUCTIONS
For Outdoor Unit
Contents
When Transporting
SPECIAL PRECAUTIONS
In Case of Improper Installation
WARNING When Wiring
fins of the outdoor unit. You may get injured
When Servicing
Others
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1. General
2. Installation Site Selection
Required Amount
Max. Allowable Total
Limit of
Limit of Elevation
3/89.52mm
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
CS-MKS24NKU
Outdoor unit
Indoor unit
5/815.88mm
About
Dimensions
Air Intake Baffle
Air Discharge Baffle
Dimensions
2. Air Discharge Baffle
3 Installation procedure
4 Precautions for installation
1. Air Intake Baffle
Fig. 6b
unit: inch mm
2-5.Outer Dimensions of Outdoor Unit
Fig. 6a
Indoor unit C Indoor unit B
2-6. Diagram of Outdoor Unit Installation
Indoor unit D
Indoor unit C Indoor unit B
3-1. Embedding the Tubing and Wiring
3. Installation Process
Fig.
D C B
3-4.Caution before Connecting Tubes Tightly
Fig.
3-6.Insulation of Refrigerant Tubing
Air Purging with a Vacuum Pump for Test Run
4. Air Purging
adapter manual, and use the adapter correctly
Fig.
Table
gas without releasing it into the atmosphere
Pump Down
Table
5. Wiring Instructions
5-1.General Precautions on Wiring
5-2.Recommended Wire Length and Diameter
Each wire must be firmly connected
5-4.How to Connect Wiring to the Terminal
Fig.
5-5.Wiring Instructions for the Outdoor Unit
Fig.
6. Test Run
Checking tubing and wiring
Performing a test run
8. Installation Check Sheet
7. Connecting a Home Automation Device
DC1111-0