Troubleshooting and Problem Isolation | Pitco Frialator L22-345

Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers

Troubleshooting

and

Problem Isolation

SG/SSH Series Service Manual

77

Image 77

Pitco Frialator L22-345 manual Troubleshooting and Problem Isolation, SG/SSH Series Service Manual

Contents

L22-345R0 Solstice Service ManualHigh Efficiency Gas Fryers SG/SSH Series MAILING ADDRESS NoticeSHIPPING ADDRESS EQUIPMENT REFERENECE INFORMATION Theory of Operation Table of Contents24V Model Filter System Troubleshooting and Problem IsolationmV Model Simplified Wiring Diagrams Wiring Diagrams Theory of Operation Heating System Fryer Components Operation Optional Basket Lift Safety SystemFilter System Controller Operational Modes Serial Numbers 24V Model 4. Unplug all power cords Accessing Fryer for Servicing1. Press off button on control panel 2. Slide button to solid state Cleaning the Gas Valve Vent Tube Taking a Supply Gas Pressure Reading Checking the Burner Manifold Gas Pressure Supply Pressure Table Removing Solid State Thermostat If Necessary Taking a Manifold Gas Pressure Reading Manifold Gas Pressure Table Adjusting Manifold Gas PressureAdjusting Pilot Pressure 2.With a 5/16 inch socket, loosen the collet Calibrating Solid State Thermostat3.Rotate the knob to point at actual temperature 4.Tighten collet and replace knob cap Removing the Controller Front Panel Bezel Replacing the Controllers and Wiring Harness Removing the Solid State Wiring Harness 6. Remove the controller wiring harness Replacing the Relay Board and Paper Replacing the Ignition Module Replacing the Spinal Tap 8. Disconnect the connection from the valve Top View of Plugs Side View of Plugs Replacing an Igniter/Pilot Assembly 10. Remove the burner Replacing the Self‐Cleaning Burner Solenoid Replacing the Gas Valve SG/SSH Series Service Manual Replacing the Transformer Box 9.Remove the transformer Replacing the DVI Switch Replacing the Burners Replacing the Burner Assembly 11. Remove the SCB runner tube Replacing the Burner Assembly SG/SSH Series Service Manual NOTE: For SSH models only Replacing the Frypot 7. Remove the flange elbow 14. Remove the splash back by lifting up NOTE: Lifting the tank requires two 2 technicians Replacing the Transformer Replacing the Basket Lift ComponentsRemoving the Basket Lift Cover Replacing the Basket Lift Driver Board Replacing the Basket Lift Actuator Adjusting the Magnetic Sensor 5.Remove the top retaining bushing by unscrewing 9. Remove the actuator collar 8. Rotate up the actuator collar Gas Conversion mV Model Taking an Incoming Supply Gas Pressure Reading 7 to Taking a Manifold Gas Pressure ReadingSupply Pressure Table Manifold Gas Pressure Table Measuring Thermopile Adjusting the ThermopileTaking a Millivolt Reading Thermopile mV Table Hi-Limit Thermostat Replacing the Thermostat 11. Finger tighten the fitting 9. Apply Teflon paste to the fitting10. Remove and replace the temperature bulb NOTES Calibrating the Thermostat Replacing the Hi‐Limit Thermostat Filter System Replacing the Return Valve Replacing the Flush Hose Assembly and Valve 9. Lift bracket out and slide forward 8. Slide the bracket to the back of the assembly11. Remove the nut using a 7/16 inch wrench on the valve and an adjustable wrench on the 14. Remove the piping using a 15/16 inch wrench12. Remove the handle piping 1. Disconnect plug from pump box Replacing the Heat Tape Removing Rear Mounting Bracket Replacing the Waste Oil and Components Removing the Check Valve 6. Lift off the mounting bracket 7.Remove the valve using two adjustable wrenches4. Remove the valve lever Removing the Filter Pump and Motor Replacing the Filter Pump and Motor 8. Remove the bracket Replacing Seal Kit Removing the Filter Pump from the Motor Replacing the Return Switch 11. Pull the red return handle out of the fryer 3. Slide off the drain manifold gasket Replacing the Drain Line or Gasket2. Lift off the drain manifold clamp 4.Slide out the drain line Replacing the Circuit Breaker Replacing the Pump Relay and Circuit Breaker Replacing the Pump Relay Troubleshooting and Problem Isolation Interpretation of Solid State Controller Lights Troubleshooting and Problem Isolation Solid State Thermostat Field Calibration Roll Out Switch Component TroubleshootingProbe Gas Valve Ignition Module Drain Valve and Return Valve SwitchesTransformer Computer Control Relay Board Primary Solid State Control Digital Solid State Control Backup Solid State Control Probe Resistance Chart Model Orifice Size ChartGas Type Main Burner Orifice Size Required at Other Elevations Orifice Size at Sea Level Chart Wiring Diagrams Wiring Diagram – Full Vat with SCB Simplified Wiring Diagrams Wiring Diagram - Twin Vat with SCB Wiring Diagram – Basket Lifts Wiring Diagram – Filter Motor 115V‐60Hz Wiring Diagrams – Filter Motor 208‐240V SG/SSH Series Service Manual L22-345R0 Notes