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Pitco Frialator L22-345 manual Replacing the Burner Assembly

Models: L22-345

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Replacing the Burner Assembly

Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers

Replacing the Burner Assembly

1.See “Replacing the Burner(s)” on page 36.

2.Remove the burner shield.

4.Remove the two (2) screws, which hold the high-limit bracket, using a 5/16 inch socket.

NOTE: When reinstalling, the burner shield opening should face toward the pilot.

3.Remove the two (2) screws, which hold the pilot assembly, using a 5/16 inch socket.

5.Remove the ten (10) screws (5 screws on the top and 5 screws on the bottom), which hold the burner rack, using a 5/16 inch socket.

SG/SSH Series Service Manual

38

Image 38

Pitco Frialator L22-345 manual Replacing the Burner Assembly

Contents

L22-345R0 Solstice Service ManualHigh Efficiency Gas Fryers SG/SSH Series SHIPPING ADDRESS NoticeMAILING ADDRESS EQUIPMENT REFERENECE INFORMATIONTheory of Operation Table of Contents24V Model Filter System Troubleshooting and Problem IsolationmV Model Wiring Diagrams Simplified Wiring DiagramsTheory of Operation SG/SSH Series Service ManualFryer Components Operation Heating SystemOptional Basket Lift Safety SystemFilter System Controller Operational Modes Serial Numbers SG/SSH Series Service Manual24V Model SG/SSH Series Service ManualSG/SSH Series Service Manual Accessing Fryer for Servicing4. Unplug all power cords 1. Press off button on control panelCleaning the Gas Valve Vent Tube Checking the Burner Manifold Gas Pressure Taking a Supply Gas Pressure ReadingSupply Pressure Table Removing Solid State Thermostat If Necessary SG/SSH Series Service ManualTaking a Manifold Gas Pressure Reading Manifold Gas Pressure Table Adjusting Manifold Gas PressureAdjusting Pilot Pressure 2.With a 5/16 inch socket, loosen the collet Calibrating Solid State Thermostat3.Rotate the knob to point at actual temperature 4.Tighten collet and replace knob capReplacing the Controllers and Wiring Harness Removing the Controller Front Panel BezelRemoving the Solid State Wiring Harness 6. Remove the controller wiring harness Replacing the Relay Board and Paper Replacing the Ignition Module Replacing the Spinal Tap 8. Disconnect the connection from the valve Side View of Plugs Top View of PlugsReplacing an Igniter/Pilot Assembly 10. Remove the burner Replacing the Self‐Cleaning Burner Solenoid Replacing the Gas Valve SG/SSH Series Service Manual Replacing the Transformer Box 9.Remove the transformer Replacing the DVI Switch SG/SSH Series Service ManualReplacing the Burner Assembly Replacing the Burners11. Remove the SCB runner tube Replacing the Burner Assembly SG/SSH Series Service Manual Replacing the Frypot NOTE: For SSH models only7. Remove the flange elbow 14. Remove the splash back by lifting up NOTE: Lifting the tank requires two 2 technicians Replacing the Transformer Replacing the Basket Lift ComponentsRemoving the Basket Lift Cover Replacing the Basket Lift Driver Board SG/SSH Series Service ManualAdjusting the Magnetic Sensor Replacing the Basket Lift Actuator5.Remove the top retaining bushing by unscrewing 9. Remove the actuator collar SG/SSH Series Service Manual8. Rotate up the actuator collar Gas Conversion Manifold Gas Pressure TablemV Model SG/SSH Series Service ManualCleaning the Gas Valve Vent Tube Taking an Incoming Supply Gas Pressure ReadingAccessing Fryer for Servicing Checking the Burner Manifold Gas Pressure7 to Taking a Manifold Gas Pressure ReadingSupply Pressure Table Manifold Gas Pressure Table Adjusting Manifold Gas Pressure4. When adjustment is complete Taking a Millivolt Reading Adjusting the ThermopileMeasuring Thermopile Thermopile mV TableReplacing the Thermostat Hi-Limit Thermostat9. Apply Teflon paste to the fitting 10. Remove and replace the temperature bulbSG/SSH Series Service Manual 11. Finger tighten the fittingCalibrating the Thermostat NOTESReplacing the Hi‐Limit Thermostat SG/SSH Series Service ManualFilter System SG/SSH Series Service ManualReplacing the Return Valve Replacing the Flush Hose Assembly and Valve 9. Lift bracket out and slide forward 8. Slide the bracket to the back of the assembly11. Remove the nut using a 7/16 inch wrench SG/SSH Series Service Manual 14. Remove the piping using a 15/16 inch wrenchon the valve and an adjustable wrench on the 12. Remove the handle1. Disconnect plug from pump box Replacing the Heat TapeSG/SSH Series Service Manual SG/SSH Series Service Manual Replacing the Waste Oil and ComponentsRemoving Rear Mounting Bracket Removing the Check Valve SG/SSH Series Service Manual4. Remove the valve lever 7.Remove the valve using two adjustable wrenchesSG/SSH Series Service Manual 6. Lift off the mounting bracketReplacing the Filter Pump and Motor Removing the Filter Pump and Motor8. Remove the bracket Replacing Seal Kit Removing the Filter Pump from the Motor Replacing the Return Switch 11. Pull the red return handle out of the fryer 3. Slide off the drain manifold gasket Replacing the Drain Line or GasketSG/SSH Series Service Manual 2. Lift off the drain manifold clampReplacing the Pump Relay and Circuit Breaker Replacing the Circuit BreakerReplacing the Pump Relay Troubleshooting and Problem Isolation SG/SSH Series Service ManualSG/SSH Series Service Manual Troubleshooting and Problem IsolationInterpretation of Solid State Controller Lights Solid State Thermostat Field Calibration Probe Component TroubleshootingRoll Out Switch Gas ValveIgnition Module Drain Valve and Return Valve SwitchesTransformer SG/SSH Series Service ManualRelay Board Computer ControlDigital Solid State Control Primary Solid State ControlOptional Basket Lift Backup Solid State ControlSG/SSH Series Service Manual Probe Resistance Chart Gas Type Orifice Size ChartModel Main BurnerOrifice Size at Sea Level Chart Orifice Size Required at Other ElevationsWiring Diagrams SG/SSH Series Service ManualSG/SSH Series Service Manual Simplified Wiring DiagramsWiring Diagram – Full Vat with SCB Wiring Diagram - Twin Vat with SCB Wiring Diagram – Basket Lifts SG/SSH Series Service ManualWiring Diagram – Filter Motor 115V‐60Hz SG/SSH Series Service ManualWiring Diagrams – Filter Motor 208‐240V Notes SG/SSH Series Service Manual L22-345R0