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Pitco Frialator L22-345 manual Theory of Operation, SG/SSH Series Service Manual

Models: L22-345

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Troubleshooting Wiring Diagrams Accessing Fryer for Servicing Replacing the Burner Assembly Adjusting Pilot Pressure Backup Solid State Control Safety Solstice Service Manual Replacing the DVI Switch

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Pitco Frialator L22-345 manual Theory of Operation, SG/SSH Series Service Manual

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Contents

Solstice Service Manual High Efficiency Gas Fryers SG/SSH SeriesL22-345R0 SHIPPING ADDRESS NoticeMAILING ADDRESS EQUIPMENT REFERENECE INFORMATION Table of Contents 24V ModelTheory of Operation Troubleshooting and Problem Isolation mV ModelFilter System Wiring Diagrams Simplified Wiring Diagrams Theory of Operation Fryer Components Operation Heating System Safety System Filter SystemOptional Basket Lift Controller Operational Modes Serial Numbers 24V Model 1. Press off button on control panel Accessing Fryer for Servicing4. Unplug all power cords 2. Slide button to solid state Cleaning the Gas Valve Vent Tube Checking the Burner Manifold Gas Pressure Taking a Supply Gas Pressure Reading Supply Pressure Table Removing Solid State Thermostat If Necessary Taking a Manifold Gas Pressure Reading Adjusting Manifold Gas Pressure Adjusting Pilot PressureManifold Gas Pressure Table 3.Rotate the knob to point at actual temperature Calibrating Solid State Thermostat2.With a 5/16 inch socket, loosen the collet 4.Tighten collet and replace knob cap Replacing the Controllers and Wiring Harness Removing the Controller Front Panel Bezel Removing the Solid State Wiring Harness 6. Remove the controller wiring harness Replacing the Relay Board and Paper Replacing the Ignition Module Replacing the Spinal Tap 8. Disconnect the connection from the valve Side View of Plugs Top View of Plugs Replacing an Igniter/Pilot Assembly 10. Remove the burner Replacing the Self‐Cleaning Burner Solenoid Replacing the Gas Valve SG/SSH Series Service Manual Replacing the Transformer Box 9.Remove the transformer Replacing the DVI Switch Replacing the Burner Assembly Replacing the Burners 11. Remove the SCB runner tube Replacing the Burner Assembly SG/SSH Series Service Manual Replacing the Frypot NOTE: For SSH models only 7. Remove the flange elbow 14. Remove the splash back by lifting up NOTE: Lifting the tank requires two 2 technicians Replacing the Basket Lift Components Removing the Basket Lift CoverReplacing the Transformer Replacing the Basket Lift Driver Board Adjusting the Magnetic Sensor Replacing the Basket Lift Actuator 5.Remove the top retaining bushing by unscrewing 8. Rotate up the actuator collar 9. Remove the actuator collar Gas Conversion mV Model Taking an Incoming Supply Gas Pressure Reading Taking a Manifold Gas Pressure Reading Supply Pressure Table7 to Adjusting Manifold Gas Pressure Taking a Millivolt Reading Adjusting the ThermopileMeasuring Thermopile Thermopile mV Table Replacing the Thermostat Hi-Limit Thermostat 9. Apply Teflon paste to the fitting 10. Remove and replace the temperature bulb11. Finger tighten the fitting Calibrating the Thermostat NOTES Replacing the Hi‐Limit Thermostat Filter System Replacing the Return Valve Replacing the Flush Hose Assembly and Valve 8. Slide the bracket to the back of the assembly 11. Remove the nut using a 7/16 inch wrench9. Lift bracket out and slide forward 12. Remove the handle 14. Remove the piping using a 15/16 inch wrenchon the valve and an adjustable wrench on the piping Replacing the Heat Tape 1. Disconnect plug from pump box Replacing the Waste Oil and Components Removing Rear Mounting Bracket Removing the Check Valve 7.Remove the valve using two adjustable wrenches 4. Remove the valve lever6. Lift off the mounting bracket Replacing the Filter Pump and Motor Removing the Filter Pump and Motor 8. Remove the bracket Replacing Seal Kit Removing the Filter Pump from the Motor Replacing the Return Switch 11. Pull the red return handle out of the fryer 2. Lift off the drain manifold clamp Replacing the Drain Line or Gasket3. Slide off the drain manifold gasket 4.Slide out the drain line Replacing the Pump Relay and Circuit Breaker Replacing the Circuit Breaker Replacing the Pump Relay Troubleshooting and Problem Isolation Troubleshooting and Problem Isolation Interpretation of Solid State Controller Lights Solid State Thermostat Field Calibration Probe Component TroubleshootingRoll Out Switch Gas Valve Drain Valve and Return Valve Switches TransformerIgnition Module Relay Board Computer Control Digital Solid State Control Primary Solid State Control Backup Solid State Control Probe Resistance Chart Gas Type Orifice Size ChartModel Main Burner Orifice Size at Sea Level Chart Orifice Size Required at Other Elevations Wiring Diagrams Simplified Wiring Diagrams Wiring Diagram – Full Vat with SCB Wiring Diagram - Twin Vat with SCB Wiring Diagram – Basket Lifts Wiring Diagram – Filter Motor 115V‐60Hz Wiring Diagrams – Filter Motor 208‐240V Notes SG/SSH Series Service Manual L22-345R0