Reliant FORM 10-K manual Gross profit and gross margin, Segment gross profit and gross margin

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2004 and 2005

During 2004, our major customers in the optical long-haul portion of Optical Networks remained focused on maximizing return on their invested capital by increasing the capacity utilization rates and efficiency of existing networks. We expect that any additional capital spending by those customers in the near term will be increasingly directed to opportunities that enhance customer performance, revenue generation and cost reduction.

We see an increase in demand for metro Dense Wavelength Division Multiplexing, or metro DWDM. This increase is primarily due to new network deployments by certain customers and other customers expanding their networks, driven by emerging applications such as Cable Video on Demand, all of which have resulted in a need for low cost, high capacity connectivity between network sites. As a result, we expect that the metro optical portion of this segment will continue to represent a larger percentage of overall Optical Networks revenues. While we have seen encouraging indicators in certain parts of the optical market, we can provide no assurance that the growth areas that have begun to emerge will continue in the future.

Gross profit and gross margin

 

For the years ended December 31,

 

2003 vs 2002

 

2002 vs 2001

 

2003

2002

2001

 

Change

% Change

 

Change

% Change

 

 

 

 

 

 

 

 

 

 

Gross profit

$ 4,341

$ 3,905

$ 4,288

$

436

11

$

(383)

(9)

Gross margin

42.6%

35.5%

22.7%

 

7.1 pts

 

 

12.8 pts

 

 

 

 

 

 

 

 

 

 

 

Gross margin improved 7.1 percentage points in 2003 compared to 2002 primarily due to:

an increase related to continued improvements in our cost structure primarily as a result of favorable supplier pricing and changes in product mix that resulted in increased volumes of certain products with higher margins; and

an increase of approximately 4 percentage points related to reduced inventory provisioning and contract and customer settlement costs. In 2003, we recorded approximately $299 of incremental inventory provisions compared to approximately $689 of similar incremental charges in 2002; partially offset by

pricing pressures on certain of our products; and

an increase in expense related to our employee return to profitability, or RTP, and regular bonus plans.

Gross margin improved 12.8 percentage points in 2002 compared to 2001 primarily due to:

an increase of approximately 9 percentage points related to reduced inventory provisioning and contract and customer settlement costs. In 2002, we recorded approximately $689 of incremental inventory provisions compared to approximately $1,631 of similar incremental charges in 2001;

improvements in our cost structure to more closely reflect our sales volume and as a result of favorable supplier pricing; partially offset by

pricing pressures on certain of our products.

While we cannot predict the extent to which changes in product mix and pricing pressures will impact our gross margin, we continue to see the effects of improvements in our product costs primarily due to favorable material pricing. Considering the impacts of our strategic plan described under “Business overview — Our strategic plan and outlook” and the higher costs associated with initial customer deployments in emerging markets, we expect that gross margin will trend in the range of 40% to 44% through 2005. See “Risk factors/forward looking statements” for factors that may affect our gross margins.

Segment gross profit and gross margin

Wireless Networks

Wireless Networks gross margin improved by approximately 6 percentage points in 2003 compared to 2002 primarily due to:

changes in product mix mainly related to increased volumes of certain products with higher margins;

improvements in our product costs primarily as a result of favorable material pricing which was partially offset by

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Reliant FORM 10-K manual Gross profit and gross margin, Segment gross profit and gross margin, Wireless Networks