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Air Conditioner
Sanyo
CH1872, CH2472
service manual
OI-852-6-4180-801-00-2
Models:
CH1872
CH2472
1
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Troubleshooting
Specs
Electrical Characteristics
Install
Refrigerant Flow Diagram
Timer backup
Trical wiring or conduits are
Dimension
Maintenance
Self-diagnostics Lamps
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APPENDIX A INSTRUCTION MANUAL
KHS1872 + CH1872 KHS2472 + CH2472
(OI-852-6-4180-801-00-2)
A-1
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Contents
Indoor Model No. Product Code No
DC Inverter Split System AIR Conditioner
Please Read Before Starting
Table of Contents
Checking Electrical Components
Indoor Air Intake Temp Outdoor Air Intake Temp
Operating Range
Unit Specifications
Specifications
KHS1872
CH1872
208V
CH2472
KHS2472
12.1 13.5
Indoor Unit
Major Component Specifications
CB-KHS2472 Microprocessor 250V 3A
Outdoor Unit CH1872
Outdoor Unit
Compressor
External Finish
Outdoor Unit CH2472
Indoor heat exchanger sensor
Other Component Specifications
Compressor temp sensor
Outdoor air temp sensor
Indoor Unit KHS1872
Dimensional Data
11-17/32 23-15/16
35-7/16900
Refrigerant Flow Diagram
Refrigerant Flow Diagram
Insulation of Refrigerant Tubing
After a tube has been insulated To break or crack
Low pressure performance chart
Temperature Charts
Operating current performance chart
Indoor discharge air performance chart
High pressure performance chart
Wide
73F
Cooling Capacity
Power Supply 230V Single Phase 60Hz Cooling Capacity
24,200 BTU/h
Indoor Outdoor
Cooling Capacity Low Ambient
24,200 BTU/h
Heating Capacity
Power Supply 230V Single Phase 60Hz Heating Capacity
TH Total Heating Capacity BTU/h
29,000 BTU/h
Cooling Vertical distance ft
Air Throw Distance Charts
Room air temp F 26.7C Fan speed High Horizontal distance ft
Heating Vertical distance ft
Heating
Electrical Data
Electrical Characteristics
CH1872 Voltage230V Cooling
Voltage208V Cooling
CH2472 Voltage230V Cooling
Indoor Unit KHS1872 KHS2472
Electric Wiring Diagrams
8FA2-5257-70500-0
WHT WHT
YEL YEL
Address Setting of the Remote Control Unit
Maintenance
Button Operation HR.TIMER button ACL Reset button
How to Connect
How to Disconnect
Operation Functions
Functions
Emergency operation
Auto cooling/heating operation
Lamp colors
Timer backup
Protective Functions
Compressor discharge temperature control
Overload prevention during heating
Freeze prevention
CT Peak current cut-off control
Defrost detection and release
Reverse-Cycle Defrosting
Precautions before Performing Inspection or Repair
Troubleshooting
Method of Self-Diagnostics
Self-diagnostics Lamps
Replace the controller
Normal
Replace the circuit board or the fuse
Checking the Indoor and Outdoor Units
Using the TEST/T-RUN terminals
Checking the indoor unit Control Check items unit operation
Off Blinking Illuminated
Serial Communication Error Identification Procedure
Before the Operation
Condition E01
Terminal board Outdoor Unit
Condition E12
Indoor Fan Motor
Trouble Diagnosis of Fan Motor
Outdoor Fan Motor
Noise malfunction
Noise Malfunction and Electromagnetic Interference
Electromagnetic interference
Locations most susceptible to noise Trouble Correction
Checking Electrical Components
Power Supply Cord
Measurement of Insulation Resistance
Measurement of Insulation Resistance for Electrical Parts
Checking Continuity of Fuse on PCB Assy
Characteristics of New Refrigerant R410A
Refrigerant R410A Special Precautions When Servicing Unit
What is New Refrigerant R410A?
Characteristics
Checklist before Servicing
Tools Specifically for R410A
Tubing Installation Procedures
Case of Compressor Malfunction
Procedure for Replacing Compressor
Unit. This may cause
Never charge a large amount
Damage to the compressor
Example
Welding leaking points
Case Refrigerant is Leaking
Recharging
Charging Additional Refrigerant
When Tubes are Extended
Retro-Fitting Existing Systems
Use of Existing Units
OI-852-6-4180-801-00-2
Features
Alert Symbols
Contents
Product Information
Safety Instructions
Installation Location
Electrical Requirements
Names of Parts
Quiet lamp
Unit Display and Operation Button
Remote Control Unit Display
HR. Timer button
Remote Control Unit
Advance button
Transmitter
FAN Speed selector button
Quiet button
Temperature Display Selector
Using the Remote Control Unit
How to Install Batteries
Button Time Display Selector button
Using the Remote Control Unit
Press the ON/OFF operation button
Operation with the Remote Control Unit
Press the Mode selector button and select the desired mode
Operation with the Remote Control Unit
Press the TEMP. setting buttons to change the temperature
Set the FAN Speed selector button to the setting you want
Adjusting the Fan Speed
Night Setback Mode is used for saving energy
Cooling and DRY Mode
Quiet Mode
Special Remarks
Example To set to 1030 pm
Setting the Timer
Operation Indication
How to set the on time Example To start operation at 710 am
Setting the Timer
To cancel a timer program Press the Cancel button
1030 pm 710 am 1100 am Present time
Setting procedure
Using the 1-Hour OFF Timer
Cancellation procedure
Operation together with the Daily ON/OFF Repeat Timer
Setting the airflow manually
Adjusting the Airflow Direction
Horizontal
Sweep function
Care and Cleaning
Operation without the Remote Control Unit
When the air conditioner is not running
Cleaning
Care and Cleaning
Grasp both ends of the air
Intake grille
Negative ion generator metal electrodes inside plastic case
Follow the steps below when the generator has become dirty
Operating Range
Troubleshooting
Trouble Possible Cause Remedy
Max DB / 71 F WB Min DB / 57 F WB
Appendix B Installation Instructions
Contents
Installation Instructions
Please Read Before Starting
Accessories Supplied with Unit Table
Tools Required for Installation not supplied
General
Optional Copper Tubing Kit
Additional Materials Required for Installation
Installation Site Selection
Solid base must not cover the hole of the bottom plate
Trical wiring or conduits are
How to Install the Indoor Unit
Remove the Rear Panel from the Unit
Make a Hole
If Wooden Wall
Install the Rear Panel on the Wall
If Block, Brick, Concrete or Similar Type Wall
How to remove the grille
Remove the Grille to Install the Indoor Unit
How to replace the grille
Shape the Indoor Side Tubing
Wiring Instructions General precautions on wiring
AWG
Recommended Wire Length and Diameter
Wiring Instructions for Inter-unit Connections
For Outdoor Unit For solid core wiring or F-cable
How to connect wiring to the terminal For Indoor Unit
For stranded wiring
Right-side tubing
Mounting
Left-side tubing
Switching drain hose and drain cap
Drain cap
Tubing and wiring to the out
Do not supply power to
To unmount indoor unit
Unit or operate it until all
First refer to . Installation Site Selection
How to Install the Outdoor Unit
Wiring Instructions for the Outdoor Unit
To 0.5 mm Adjust so that the amount of tube
Flaring Procedure with a Flare Tool
Refrigerant Tubing
Use of the Flaring Method
Finishing the Installation
Connecting Tubing between Indoor and Outdoor Units
Insulation of Refrigerant Tubing
To prevent heat loss and wet floors due to dripping of con
Air Purging
Hex wrench before
Be sure to completely insert
Attempting to turn the valve
How to Test Run the Air Conditioner
When opening or clos Ing the service valve
Basic Functions of the Service Valves
Stem, use the accessory
Pump Down
Mounting on a Wall
Remote Control Unit Installation Position
Address Setting of the Remote Control Unit
Address Switch
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