For Machines Mfg. Since 3/11 TROUBLESHOOTING Turn-Nado®Gearhead Lathes

Symptom

Possible Cause

Possible Solution

Entire machine

1.

Workpiece is unbalanced.

1.

Re-install workpiece as centered with the spindle

vibrates upon

 

 

 

bore as possible.

startup and while

2.

Workpiece is hitting stationary

 

Stop lathe immediately and correct interference

running.

 

object.

 

problem.

 

3.

Loose or damaged V-belt(s).

2.

Re-tension/replace the V-belt(s) as necessary (see

 

 

 

 

Page 80).

 

4.

V-belt pulleys are not properly

3.

Align the V-belt pulleys.

 

 

aligned.

 

 

 

5.

Chuck or faceplate is unbalanced.

5.

Re-balance chuck or faceplate; contact a local

 

 

 

 

machine shop for help.

 

6.

Gears not aligned in headstock or

6.

Adjust gears and establish backlash.

 

 

no backlash.

 

 

 

7.

Broken gear or bad bearing.

7.

Replace broken gear or bearing.

 

8.

Spindle bearings at fault.

9.

Reset spindle bearing preload or replace worn

 

 

 

 

spindle bearings.

 

 

 

 

 

 

 

 

 

 

Bad surface finish.

1.

Wrong spindle speed or feed rate.

1.

Adjust for appropriate spindle speed and feed rate.

 

2.

Dull tooling or poor tool selection.

2.

Sharpen tooling or select a better tool for the

 

 

 

 

intended operation.

 

3.

Tool height not at spindle

3.

Adjust tool height to spindle centerline (see Page

 

 

centerline.

 

51).

 

4.

Too much play in gibs.

4.

Tighten gibs (see Page 78).

 

 

 

 

 

 

 

 

 

 

Tapered tool

1.

Quill is not retracted all the way

1.

Turn the tailstock handwheel until it forces the

difficult to remove

 

back into the tailstock.

 

tapered tool out of quill.

from tailstock quill.

2.

Contaminants not removed from

2.

Clean the taper and bore and re-install tapered tool.

 

 

taper before inserting into quill.

 

 

 

 

 

 

 

 

 

 

 

 

Cross slide,

1.

Gibs are out of adjustment.

1.

Adjust gib screw(s) (see Page 78).

compound, or

2.

Handwheel is loose or backlash is

2.

Tighten handwheel fasteners, adjust handwheel

carriage feed has

 

high.

 

backlash to a minimum (see Page 77).

sloppy operation.

3.

Leadscrew mechanism worn or out

3.

Adjust leadscrew to remove end play (see Page 78).

 

 

of adjustment.

 

 

 

 

 

 

 

 

4.

Ways are loaded with grime or

4.

Clean the ways and re-lubricate.

 

 

chips.

 

 

 

 

 

 

 

 

 

 

 

 

Cross slide,

1.

Dovetail slides loaded with

1.

Remove gibs, clean ways/dovetails, lubricate, and

compound, or

 

shavings, dust, or grime.

 

re-adjust gibs.

carriage feed

2.

Gib screws are too tight.

2.

Loosen gib screw(s) slightly (see Page 78).

handwheel is hard

3.

Backlash setting too tight (cross

3.

Slightly loosen backlash setting (see Page 78).

to move.

 

slide only).

 

 

 

4.

Bedways are dry.

4.

Lubricate bedways and handles.

 

 

 

 

 

 

 

 

 

 

Cutting tool

1.

Tool holder not tight enough.

1.

Check for debris, clean, and retighten.

or machine

2.

Cutting tool sticks too far out of tool

2.

Re-install cutting tool so no more than 13 of the total

components vibrate

 

holder; lack of support.

 

length is sticking out of tool holder.

excessively during

3.

Gibs are out of adjustment.

3.

Adjust gib screws at affected component (see Page

cutting.

 

 

 

78)

 

4.

Dull cutting tool.

4.

Replace or resharpen cutting tool.

 

5.

Incorrect spindle speed or feed rate.

5.

Use the recommended spindle speed.

 

 

 

 

 

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Page 91
Image 91
Southbend SB1046PF owner manual Symptom Possible Cause Possible Solution

SB1046PF specifications

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