( 2 ) Install the piston and connecting rod assembly into the cylinder.
Use apistonringcompressor to hold the piston rings.
Place “MAG” side of theconnectingrodonthe magneto side of the crankcase.
[NOTES]
(1)Apply enoughoil to pistonrings,connecting
rodbearings and cylinderborebefore assembly.
(2)Set gaps of the piston rings 90 degrees apart from each other before assembly.
PISTON RING COMPRESSOR
CONNECTING ROD
CRANKCASE (FLYWHEELSIDE)
Fig.
SECOND RING
< = / .
0RING
Fig.
(1)Turn crankshaft to bottom dead center, lightly tap top of thepistonuntillargeend of the rod meet crankpin.
(2)Installtheconnectingrodcaptotheconnecting rod matching alignment marks.
Torque connecting rod bolts to specification.
M 6 X 34 mm flangebolt2pcs. |
| |
M7 X 37 mm flange bolt - 0 . . | 2pcs. | |
M8 X 46mm flange bolt | 2pcs. | |
CONNECTING ROD BOLT TIGHTENING TORQUE | ||
I | ||
|
ALIGNMENT MARK
Fig.
(3)Check for free movement of connecting rod by turning crankshaft slowly.
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