5-3HOW TO DISASSEMBLE

 

 

 

*Length of the bolt indicates the lengthfrom the bolt head bottom surfaceto the threaded end.

 

Order

 

Item

 

 

Procedures

 

Remarks

Tool

/"-.

1

Recoil starter

(1)

Removetherecoilstarter.

 

 

10 mm box spanner

 

 

 

 

 

64 x 8 mm bolt: 4 pcs.

 

 

 

 

2

FueI tank

(1)

Close the fuel cock.

 

 

10 mm box spanner

 

 

 

 

(2) From the carburetor disconnect the fuel

 

10 mm box spanner

 

 

 

 

 

pipe between the fuel strainer and carbu-

 

 

 

 

 

 

 

retor on the sideof the carburetor.

 

 

 

 

 

 

(3) Remove the tank band and fuel tank from

 

 

 

 

 

 

 

the fuel tank bracket.

 

 

 

 

 

 

 

 

6@x 12 mm bolt: 2 pcs.

 

 

 

 

 

~

~~

~~

 

 

 

 

 

 

 

3

Muffler and

(1) Remove the muffler and muffler cover from

Note that the EY20V

12mmboxspanner

 

 

muffler cover

 

the cylinder portionof the crankcase.

has 2 sheets of gasket

or 12 mm spanner

 

 

 

 

 

8@x 100 mm bolt:

2 pcs. (EY 15V)

and 1 sheet of flange

 

 

 

 

 

 

8@x 106 mm bolt:

2 pcs.(EY2OV)

between the muffler

 

 

 

 

 

 

 

 

 

 

and cylinder.

 

 

 

 

 

 

~~~

~~

~

~

 

 

 

4

Air cleaner

(1) Remove the air cleaner cover and element.

Air cleaner is fastened

10 mm box spanner

 

 

 

 

( 2 ) Loosen the intake manifold mounting nut.

together with the car-

 

 

 

 

 

 

69 nut: 2 pcs.

 

 

buretor.

 

 

 

 

 

(3) Remove the air cleaner case from the car-

 

 

 

 

 

 

 

buretor and fuel tank bracket.

 

 

 

 

 

 

 

6 9 n u t : 2 pcs. 6$ x 14 mm bolt: 1 pce.

 

 

 

 

 

 

(4)

Disconnectthebreatherpipe.

 

 

 

 

 

Governor lever

(1) Remove the choke

lever from the fuel tank

Special bolt

14 mm box spanner

 

 

and the relative

 

bracket and remove the choke rod from

 

or 14 mm spanner

 

 

parts

 

 

the carburetor,

 

 

 

 

 

 

 

 

 

Specialbolt:

1 pce.

 

 

Just loosen the bolt,

10 mm box spanner

 

 

 

 

(2) Remove the governor lever from the

 

 

 

 

 

governor lever shaft.

 

unnecessary to the

 

 

 

 

 

 

64 x 2 5 mmbolt:1pce.

 

 

 

 

 

 

 

(3) Remove the governor rod and rod spring

 

 

 

 

 

 

 

from the carburetor.

 

 

 

 

 

 

 

(4) Remove the governor spring from the

 

 

 

 

 

 

 

speed control lever.

 

 

 

 

 

Carburetor

(1) Remove the carburetor from the intake

 

 

 

 

 

 

 

manifold.

 

 

 

 

 

 

 

 

 

~

~~

 

 

 

 

 

 

7

Intake manifold

(1) Remove the intake manifold from the

 

10 mm box spanner

 

 

 

 

 

cylinder portion of the crankcase.

 

 

 

 

 

 

 

6q5 nut: 2 pcs.

 

 

 

 

 

8

Fuel

tank

(1) Remove the fuel tank bracket from the

 

10 mrn box spanner

 

 

bracket

 

crankcase.

 

 

 

 

 

 

 

 

 

 

64 x 14 mm self-tapping bolt: 2 pcs.

 

 

 

 

 

 

 

64 x 10 mmbolt:2pcs.

 

 

 

 

 

 

 

 

\ Rod Spring \

Choke Rod

SpeedControl Lever

 

 

 

 

 

 

 

 

 

 

Fuel Tank Bracket

 

 

Governor Lever / Governor Shaft

"--Lock Bolt

Fig. 75

- 14-

Page 18
Image 18
Subaru Robin Power Products EY15V, EY20V manual 3HOW to Disassemble, Order