Subaru Robin Power Products RGV4100, RGV6100 service manual

PUB-GS1277

Rev. 1/04

SERVICE

MANUAL

RGV2800, RGV4100,

RGV6100

Models

Generators

Contents

Main CONTENTS NOTE : - 1 1. SPECIFICATIONS * Electric starter motor is available as option. ENGINE ALTERNATOR Page 2. PERFOMANCE CURVES DC OUTPUT NOTE : It is possible to use both DC and AC outputs simultaneously up to the rated output in total. 3. FEATURES 3-9 MINIMAL MAINTENANCE 3-10 LONG-LIFE DURABILITY 4. GENERAL DESCRIPTION 4-1 EXTERNAL VIEW - 8 4-2 CONTROL PANEL * RGV4100 : U.S.A., 60Hz-120V/240V [NEMA RECEPTACLE] * RGV2800 : U.S.A., 60Hz-120V [NEMA RECEPTACLE] - 9 4-3 LOCATION of SERIAL NUMBER and SPECIFICATION NUMBER LABEL, MODEL NAME 5. CONSTRUCTION AND FUNCTION 5-1 CONSTRUCTION 5-2 FUNCTION Page Page NOTE : If your generator has receptacles pecu- liar to your country, Table 5-2 does not apply. Page Page 5-3 GENERATOR OPERATION Page Page 5-4 OIL SENSOR Page Page 6. SAFETY PRECAUTIONS 7. RANGE OF APPLICATIONS () Page 8. MEASURING PROCEDURES NOTE : Be careful of the frequency meters input voltage range. Page 8-2 AC OUTPUT MEASURING 8-3 DC OUTPUT MEASURING 8-4 MEASURING INSULATION RESISTANCE NOTE : Turn on the no-fuse breaker before mea- surement. Page 9. CHECKING FUNCTIONAL MEMBERS 9-1 VOLTMETER 9-2 AC RECEPTACLES 9-3 No-FUSE BREAKER 9-4 STATOR 9-5 ROTOR ASSEMBLY 9-6 CONDENSER 9-7 DIODE RECTIFIER 9-8 OIL SENSOR 10. DISASSEMBLY AND ASSEMBLY 10-1 PREPARATION and PRECAUTIONS 10-2 DISASSEMBLY PROCEDURES Page Page Page Page Page Page Page 10-3 ASSEMBLY PROCEDURES Page Page Page NOTE : For easy tank assembly, glue the rubber washers over the mounting holes of the frame. NOTE : Apply a drop of oil to the rubber pipe for easier connection. NOTE : Connect the wires of the same color. 10-4 CHECKING, DISASSEMBLY and REASSEMBLY of the FRONT PANEL Page 11. TROUBLESHOOTING 11-1 NO AC OUTPUT Page 11-2 AC VOLTAGE IS TOO HIGH OR TOO LOW 11-3 AC VOLTAGE IS NORMAL AT NO-LOAD, BUT THE LOAD CANNOT BE APPLIED. 11-4 NO DC OUTPUT 11-5 IDLE CONTROL Page Page - 61 12. WIRING DIAGRAM * RGV4100 : U.S.A., 60Hz-120V/240V TYPE [NEMA RECEPTACLE] * RGV2800 : U.S.A., 60Hz-120V TYPE [NEMA RECEPTACLE] V + - - 62 *RGV6100 : U.S.A., 50Hz-120V/240V TYPE [NEMA RECEPTACLE V + - - 63 CONTROL BOX ENGINE *RGV4100, 6100 : ELECTRIC STARTER TYPE 1. SPECIFICATIONS 2. GENERATOR TROUBLESHOOTING 2-1 NO AC OUTPUT Page 2-2 AC VOLTAGE IS TOO HIGH OR TOO LOW 2-3 AC VOLTAGE IS NORMAL AT NO-LOAD, BUT THE LOAD CANNOT BE APPLIED. 2-4 NO DC OUTPUT Page 2-5 IDLE CONTROL (OPTIONAL EQUIPMENT) Page Page 3. RANGE OF APPLICATIONS () Page - 4. WIRING DIAGRAM 0.75Blk Charge coil 0.75W (120/240V) - 78 RGV6101 RGV6101 (Electric starter model) V