Subaru Robin Power Products RGV6100, RGV4100 instruction

Step	Part to remove		Description		Remarks			Tool

6	Stator	(1) Remove the stator cover.



				STATOR COVER

STATOR

Fig. 10-14

STATOR COVER

REAR COVER

STATOR

BRUSHING

SPRING

WASHER : 4 pcs. GROMMET

COVER BOLT : 4 pcs.

Fig. 10-15

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Image 46

Subaru Robin Power Products RGV6100, RGV4100 service manual Stator Cover Rear Cover Brushing Spring

Contents

RGV2800, RGV4100, RGV6100 Generators Contents Wiring Diagram Disassembly and AssemblyTroubleshooting Specifcations Generator Trouble Shooting Model SpecificationsEngine RGV2800 RGV4100 RGV6100 EH34D Perfomance Curves 250 125 240 120 230 115 220 110 230V/115V Load Rated DC Output Features Minimal Maintenance LONG-LIFE Durability External View General DescriptionOIL Drain Plug RGV2800 U.S.A., 60Hz-120V Nema Receptacle Control PanelRGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification Number RGV6100 U.S.A., 60Hz-120V/240V Nema Receptacle Function Construction and FunctionConstruction Stator Condenser Rotor Object or Protection NO-FUSE BreakerDC Circuit Breaker RGV2800 Style Ampere AC plug Description Connecting to Domestic Circuits House Wiring 240V appliance Generation of NO-LOAD Voltage Generator OperationVoltage Fluctuations Under Load Position Full Power Switch Dual Voltage TypeSwitch 120/240 Half of rated output Rated outputPage Principle of Sensing OIL Level Power supplyDescription HOW IT Operates Decision of oil shortage Block Diagram of the CircuitJudgement of oil level Automatic stop of enginePage Do not place inflammable materials near the generator Safety PrecautionsDo not connect the generator to the commercial power lines Operate the generator on a level surface Mercury lamps with a smaller power factor Incandescent lamp, heater, etc. with a power factorRange of Applications Appliances without any indication as to power consumption RGV2800 RGV4100 RGV6100 Area / mm3 Current / a Sectional Allowable Gauge No Resistance10 a 12 a 15 a Measuring Instruments Measuring ProceduresSpecifications 1 Dr. Robin Generator Tester Instruments Voltmeter Circuit Tester DC Output Measuring AC Output MeasuringRated voltage 120 240 Stator Measuring Insulation ResistanceRotor Control Panel Voltmeter Checking Functional MembersAC Receptacles Specification AC Winding Condenser Winding Condenser Rotor Assembly75 Ω 77 Ω 60 Ω Apply red plus needle Brown Diode RectifierChecking table for analogue circuit tester Circuit tester Orange Circuit tester Checking table for digital circuit testerApply black minus needle Brown Brown / White Disassembly and Assembly Preparation and Precautions Disassembly Procedures Step Part to remove Description Remarks Tool Rubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Tightening torque 11.8 13.7 N-m Assembly ProceduresFront Cover Tightening torque 11.3 13.2 N-m RGV2800 Rear Cover Tightening torque 5.9 N-m END Cover RGV4100 only Frame Tightening torque 21.6 27.4 N-m Tightening torque 9.8 N-mTightening torque 18.6 24.5 N-m Tightening torque 6.9 N-m Front Panel DisassemblyChecking of the Front Panel Reassembly Tightening torque 1.5 N-m Checking Condenser TroubleshootingNo AC Output Checking Stator Checking Rotor Remedy Checking Engine Speed How to adjust engine r.p.mAC Voltage is TOO High or TOO LOW Checking Rotor Check if the Engine is Overheated Check the Engine SpeedCheck the Appliance for Trouble Check the Insulation of the Generator No DC Output Idle Control Engine Speed is not Increased When a Load is AppliedCheck the DC Coil Dual Voltage Type Single Voltage TypeApply red plus needle Engine Speed is not Reduced When Load is OFF Normal Resistance RGV2800 U.S.A., 60Hz-120V Type Nema Receptacle Wiring DiagramRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle RGV6100 U.S.A., 50Hz-120V/240V Type Nema Receptacle Generator Wiring color cord RGV4100, 6100 Electric Starter Type RGV4101RGV6101 OdelM RGV4101 RGV6101 Generator TroubleshootingRGV4101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 RGV4101 Electric starter model RGV6101 RGV6101 Electric starter model Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax