Disassembly and Assembly | Subaru Robin Power Products RGV6100

10. DISASSEMBLY AND ASSEMBLY

10-1 PREPARATION and PRECAUTIONS

1)Be sure to memorize the location of individual parts when disassembling the generator so that the generator can be reassembled correctly. Tag the disassembled part with the necessary information to facilitate easier and smoother reassembly.

2)For more convenience, divide the parts into several groups and store them in boxes.

3)To prevent bolts and nuts from being misplaced or installed incorrectly, replace them temporarily to their original position.

4)Handle disassembled parts with care; clean them before reassembly using a neutral cleaning fluid.

5)Use all disassembly/assembly tools properly, and use the proper tool for each specific job.

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Subaru Robin Power Products RGV6100, RGV4100 service manual Disassembly and Assembly, Preparation and Precautions

Contents

RGV2800, RGV4100, RGV6100 Generators Contents Disassembly and Assembly TroubleshootingWiring Diagram Specifcations Generator Trouble Shooting Specifications EngineModel RGV2800 RGV4100 RGV6100 EH34D Perfomance Curves 250 125 240 120 230 115 220 110 230V/115V Load Rated DC Output Features Minimal Maintenance LONG-LIFE Durability External View General DescriptionOIL Drain Plug RGV2800 U.S.A., 60Hz-120V Nema Receptacle Control PanelRGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification Number RGV6100 U.S.A., 60Hz-120V/240V Nema Receptacle Construction and Function ConstructionFunction Stator Condenser Rotor NO-FUSE Breaker DC Circuit BreakerObject or Protection RGV2800 Style Ampere AC plug Description Connecting to Domestic Circuits House Wiring 240V appliance Generation of NO-LOAD Voltage Generator OperationVoltage Fluctuations Under Load Full Power Switch Dual Voltage Type SwitchPosition 120/240 Half of rated output Rated outputPage Power supply DescriptionPrinciple of Sensing OIL Level HOW IT Operates Block Diagram of the Circuit Judgement of oil levelDecision of oil shortage Automatic stop of enginePage Safety Precautions Do not connect the generator to the commercial power linesDo not place inflammable materials near the generator Operate the generator on a level surface Mercury lamps with a smaller power factor Incandescent lamp, heater, etc. with a power factorRange of Applications Appliances without any indication as to power consumption RGV2800 RGV4100 RGV6100 Area / mm3 Current / a Sectional Allowable Gauge No Resistance10 a 12 a 15 a Measuring Procedures SpecificationsMeasuring Instruments 1 Dr. Robin Generator Tester Instruments Voltmeter Circuit Tester DC Output Measuring AC Output MeasuringRated voltage 120 240 Stator Measuring Insulation ResistanceRotor Control Panel Voltmeter Checking Functional MembersAC Receptacles Specification AC Winding Condenser Winding Condenser Rotor Assembly75 Ω 77 Ω 60 Ω Diode Rectifier Checking table for analogue circuit testerApply red plus needle Brown Circuit tester Orange Checking table for digital circuit tester Apply black minus needle BrownCircuit tester Brown / White Disassembly and Assembly Preparation and Precautions Disassembly Procedures Step Part to remove Description Remarks Tool Rubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Assembly Procedures Front CoverTightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800 Rear Cover Tightening torque 5.9 N-m END Cover RGV4100 only Frame Tightening torque 21.6 27.4 N-m Tightening torque 9.8 N-mTightening torque 18.6 24.5 N-m Tightening torque 6.9 N-m Front Panel DisassemblyChecking of the Front Panel Reassembly Tightening torque 1.5 N-m Troubleshooting No AC OutputChecking Condenser Checking Stator Checking Rotor Remedy How to adjust engine r.p.m AC Voltage is TOO High or TOO LOWChecking Engine Speed Checking Rotor Check the Engine Speed Check the Appliance for TroubleCheck if the Engine is Overheated Check the Insulation of the Generator No DC Output Idle Control Engine Speed is not Increased When a Load is AppliedCheck the DC Coil Dual Voltage Type Single Voltage TypeApply red plus needle Engine Speed is not Reduced When Load is OFF Normal Resistance RGV2800 U.S.A., 60Hz-120V Type Nema Receptacle Wiring DiagramRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle RGV6100 U.S.A., 50Hz-120V/240V Type Nema Receptacle Generator Wiring color cord RGV4100, 6100 Electric Starter Type RGV4101RGV6101 OdelM RGV4101 RGV6101 Generator TroubleshootingRGV4101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 RGV4101 Electric starter model RGV6101 RGV6101 Electric starter model Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax