Main
MODEL T802 PARAMAGNETIC OXYGEN ANALYZER
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ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
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SAFETY MESSAGES
CONSIGNES DE SCURIT
WARRANTY
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ABOUT THIS MANUAL
ORGANIZATION
CONVENTIONS USED
ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY
IMPORTANT IMPACT ON READINGS OR DATA
REVISION HISTORY
TABLE OF CONTENTS
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LIST OF FIGURES
LIST OF TABLES
LIST OF APPENDICES
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1. INTRODUCTION, FEATURES AND OPTIONS
1.1. T802 OVERVIEW
1.2. FEATURES
1.3. OPTIONS
Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual Introduction, Features and Options
Option Option Number Description/Notes Reference
CAUTION - GENERAL SAFETY HAZARD
Introduction, Features and Options Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
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Option Option Number Description/Notes Reference
2. SPECIFICATIONS, APPROVALS & COMPLIANCE
2.1. SPECIFICATIONS
Table 2-1: T802 Specifications
2.2. APPROVALS AND CERTIFICATIONS
2.2.1. SAFETY
2.2.2. EMC
2.2.3. OTHER TYPE CERTIFICATIONS
For additional certifications, please contact Technical Support:
3. GETTING STARTED
3.1. UNPACKING THE T802 ANALYZER
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3.1.1. VENTILATION CLEARANCE
3.2. INSTRUMENT LAYOUT
3.2.1. FRONT PANEL
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Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
Table 3-2. Display Screen and Touch Control Description Field Description/Function
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3.3. CONNECTIONS AND SETUP
3.3.1. ELECTRICAL CONNECTIONS
WARNING - ELECTRICAL SHOCK HAZARD
CAUTION GENERAL SAFETY HAZARD
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C ONVERTING C URRENT L OOP ANALOG OUTPUTS TO S VOLTAGE OUTPUTS
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ALARM 1 RELAY
ALARM 2 RELAY & ALARM 3 RELAY
ALARM 4 RELAY
ETHERNET CONNECTION
RS-232 CONNECTION
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RS-232 MULTIDROP OPTION CONNECTION
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Note
RS-485 CONNECTION
3.3.2. PNEUMATIC CONNECTIONS
CAUTION GENERAL SAFETY HAZARD
ZERO GAS
CAUTION GENERAL SAFETY HAZARD
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CAUTION
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IMPORTANT Leak Check:
3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION
3.4.1. STARTUP
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3.4.2. FUNCTIONAL CHECKS
3.4.3. INITIAL CALIBRATION
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3.4.3.2. DILUTION RATIO (OPTION) SET UP
Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
3.4.3.3. SET O2 SPAN GAS CONCENTRATION
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SECTION II OPERATING INSTRUCTIONS
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4. BASIC OPERATION
4.1. OVERVIEW OF OPERATING MODES
Basic Operation Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
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Figure 4-1: Front Panel Touchscreen and Display
MODE EXPLANATION
[type:]
4.2. SAMPLE MODE
Basic Operation Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
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Table 4-2: Test Functions Defined
%
4.3. CALIBRATION MODE
4.4. SETUP MODE
4.4.1. PRIMARY SETUP MENU
Basic Operation Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
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4.4.2. SECONDARY SETUP MENU (SETUP>MORE)
Table 6-5: Secondary Setup Mode Features and Functions
5. SETUP MENU
5.1. SETUP CFG: CONFIGURATION INFORMATION
5.2. SETUP ACAL: [NOT USED]
5.3. SETUP DAS: INTERNAL DATA ACQUISITION SYSTEM
5.4. SETUP RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION
5.4.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES
5.4.2. ANALOG OUTPUT RANGES FOR O2 CONCENTRATION
5.4.3. REPORTING RANGE MODES
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To set the upper range limit for each independent reporting range, press:
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5.4.4. SETUP RNGE DIL: USING THE OPTIONAL DILUTION RATIO FEATURE
5.5. SETUP PASS: PASSWORD FEATURE
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5.6. SETUP CLK: SETTING THE T802 ANALYZERS INTERNAL CLOCK
5.6.1. SETTING THE INTERNAL CLOCKS TIME AND DAY
5.6.2. ADJUSTING THE INTERNAL CLOCKS SPEED
5.7. SETUP MORE COMM: COMMUNICATION PORTS
5.7.1. ID (MACHINE IDENTIFICATION)
5.7.2. INET (ETHERNET)
5.7.3. COM1[COM2] (MODE, BAUDE RATE AND TEST PORT)
5.8. SETUP MORE VARS: INTERNAL VARIABLES (VARS)
Section II Operating Instructions Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
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Table 5-2: Variable Names (VARS) NO. VARIABLE DESCRIPTION ALLOWED SETTINGS
8
7
To access and navigate the VARS menu, use the following key sequence.
In all cases: EXIT discards the new setting ENTR accepts the new setting
5.9. SETUP MORE DIAG: DIAGNOSTICS FUNCTIONS
To access the DIAG functions press the following menu sequence:
5.9.1. SIGNAL I/O
5.9.2. ANALOG OUTPUT
The T802 analyzer comes equipped with four analog outputs.
5.9.3. ANALOG I/O CONFIGURATION
The following lists the analog I/O functions that are available in the T802 analyzer.
Section II Operating Instructions Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
To access the ANALOG I/O CONFIGURATION sub menu, press:
(The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
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CAUTION - GENERAL SAFETY HAZARD
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5.9.5. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT
5.9.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4
setting ENTR accepts the new setting
5.9.7. AIN CALIBRATION
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5.9.8. ANALOG INPUTS (XIN1XIN8) OPTION CONFIGURATION
To configure the analyzers optional analog inputs, define for each channel:
To adjust settings for the Analog Inputs option parameters press:
5.10. SETUP MORE ALRM: USING THE GAS CONCENTRATION ALARMS (OPTION 61)
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6. COMMUNICATIONS SETUP AND OPERATION
6.1. DATA TERMINAL/COMMUNICATION EQUIPMENT (DTE DCE)
6.2. COMMUNICATION MODES, BAUD RATE AND PORT TESTING
6.2.1. COM PORT COMMUNICATION MODES
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6.2.3. COM PORT TESTING
6.3. REMOTE ACCESS VIA THE ETHERNET
6.3.1. CONFIGURING THE ETHERNET INTERFACE USING DHCP
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6.3.2. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES
(Continued from preceding illustration)
Contact your IT Networ k Ad mini str ator
To change this name (particularly if you have more than one T802 analyzer on your network), press:
6.4. USB PORT FOR REMOTE ACCESS
except for multidrop communication.
Section II Operating Instructions Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
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6.5. COMMUNICATIONS PROTOCOLS
This section presents MODBUS and HESSEN information.
6.5.1. MODBUS SETUP
www.modbustools.com)
Actions
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6.5.2. HESSEN
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[GAS TYPE],[RANGE],[GAS ID],[REPORTED]
O2, 0, 110, REPORTED
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Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
SPARE/UNUSED BITS
OPERATIONAL FLAGS1
UNITS OF MEASURE FLAGS
UNASSIGNED FLAGS (0000)
To assign or reset the status flag bit assignments, press:
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7. DATA ACQUISITION SYSTEM (DAS) & APICOM
7.1. DAS STRUCTURE
7.1.1. DAS CHANNELS
7.1.2. DEFAULT DAS CHANNELS
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7.1.3. SETUP DAS VIEW: VIEWING DAS CHANNELS AND INDIVIDUAL RECORDS
DAS data and settings can be viewed on the front panel through the following keystroke sequence.
PREV
<PRM PRM>
PV10 NEXT NX10
7.1.4. SETUP DAS EDIT: ACCESSING THE DAS EDIT MODE
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7.2. REMOTE DAS CONFIGURATION
7.2.1. DAS CONFIGURATION VIA APICOM
IMPORTANT IMPACT ON READINGS OR DATA Avoid losing data and saved configurations:
7.2.2. DAS CONFIGURATION VIA TERMINAL EMULATION PROGRAMS
8. REMOTE OPERATION
8.1. COMPUTER MODE
8.1.1. REMOTE CONTROL VIA APICOM
8.2. INTERACTIVE MODE
8.2.1. REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM
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8.3. REMOTE ACCESS BY MODEM
Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual Remote Operation
07275A (DCN6005) 165
To initialize the modem press:
8.4. COM PORT PASSWORD SECURITY
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9. CALIBRATION PROCEDURES
9.1. BEFORE CALIBRATION
9.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES
9.1.2. CALIBRATION GASES
Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual Calibration Procedures
07275A (DCN6005) 171
9.1.3. DATA RECORDING DEVICES
9.2. MANUAL CALIBRATION CHECKS AND CALIBRATION
9.2.1. SETUP FOR BASIC CALIBRATION CHECKS AND CALIBRATION
9.2.2. PERFORMING A BASIC MANUAL CALIBRATION CHECK
9.2.3. PERFORMING A BASIC MANUAL CALIBRATION
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9.3. ASSESSING CALIBRATION QUALITY
9.4. CALIBRATION OF THE T802S ELECTRONIC SUBSYSTEMS
9.4.1. PRESSURE CALIBRATION
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9.4.2. FLOW CALIBRATION
9.5. CALIBRATION OF THE OPTIONAL CO2 SENSOR
9.5.1. CO2 CALIBRATION SETUP
9.5.2. SET CO2 SPAN GAS CONCENTRATION
9.5.3. ACTIVATE CO2 SENSOR STABILITY FUNCTION
To change the stability test function from O2 concentration to the CO2 sensor output, press:
Press 3 times to return to menu
9.5.4. CO2 ZERO/SPAN CALIBRATION:
To perform the zero/span calibration procedure:
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10. MAINTENANCE SCHEDULE & PROCEDURES
10.1. MAINTENANCE SCHEDULE
HAZARD STRONG OXIDIZER
CAUTION GENERAL SAFETY HAZARD
CAUTION QUALIFIED PERSONNEL
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DATE PERFORMED ITEM ACTION FREQ CAL CHECK REQD.
MANUAL
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10.2. PREDICTIVE DIAGNOSTICS
10.3. MAINTENANCE PROCEDURES
10.3.1. REPLACING THE SAMPLE PARTICULATE FILTER
10.3.2. REBUILDING THE SAMPLE PUMP
10.3.3. PERFORMING LEAK CHECKS
10.3.4. PERFORMING A SAMPLE FLOW CHECK
10.3.5. CLEANING THE OPTICAL BENCH
10.3.6. CLEANING EXTERIOR SURFACES OF THE T802
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11. TROUBLESHOOTING AND SERVICE
HAZARD
QUALIFIED PERSONNEL ONLY
CAUTION RISK OF ELECTRICAL SHOCK
11.1. GENERAL TROUBLESHOOTING
11.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES
The analyzer will also alert the user via the Serial I/O COM port(s).
Troubleshooting and Service Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual
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To view or clear the various warning messages press:
Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual Troubleshooting and Service
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11.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS
The following table contains some of the more common causes for these values to be out of range.
11.1.3. DIAG SIGNAL I/O: USING THE DIAGNOSTIC SIGNAL I/O FUNCTION
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11.2. USING THE INTERNAL ELECTRONIC STATUS LEDS
11.2.1. CPU STATUS INDICATOR
11.2.2. RELAY PCA STATUS INDICATORS
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11.3. GAS FLOW PROBLEMS
11.3.1. T802 INTERNAL GAS FLOW DIAGRAMS
11.3.2. TYPICAL SAMPLE GAS FLOW PROBLEMS
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11.4. CALIBRATION PROBLEMS
11.4.1. MISCALIBRATED
11.4.2. NON-REPEATABLE ZERO AND SPAN
11.4.3. INABILITY TO SPAN NO SPAN BUTTON
11.4.4. INABILITY TO ZERO NO ZERO BUTTON
11.5. OTHER PERFORMANCE PROBLEMS
11.5.1. TEMPERATURE PROBLEMS
11.6. SUBSYSTEM CHECKOUT
11.6.1. AC MAINS CONFIGURATION
11.6.2. DC POWER SUPPLY
11.6.3. I2C BUS
11.6.4. TOUCHSCREEN INTERFACE
11.6.5. LCD DISPLAY MODULE
11.6.6. RELAY BOARD
11.6.7. SENSOR ASSEMBLY
11.6.8. PRESSURE/FLOW SENSOR ASSEMBLY
11.6.9. MOTHERBOARD
11.6.10. CPU
11.6.11. RS-232 COMMUNICATIONS
11.6.12. OPTIONAL CO2 SENSOR
11.7. REPAIR PROCEDURES
11.7.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY
11.7.2. DISK-ON-MODULE REPLACEMENT PROCEDURE
11.8. FAQS
11.9. TECHNICAL ASSISTANCE
12. PRINCIPLES OF OPERATION
12.1. PARAMAGNETIC OXYGEN MEASUREMENT
12.1.1. MAGNETIC PROPERTIES OF O2 GAS
12.1.2. PRINCIPLE OF MEASUREMENT
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12.2. NDIR MEASUREMENT OF CO2
12.2.1. OPERATION WITHIN THE T802 ANALYZER
12.3. PNEUMATIC OPERATION
CAUTION GENERAL SAFETY HAZARD I T IS IMPORTANT THAT THE SAMPLE AIRFLOW SYSTEM IS BOTH LEAK -
12.3.1. PNEUMATIC OPERATION OF THE CO2 SENSOR
12.4. FLOW RATE CONTROL
12.4.1. CRITICAL FLOW ORIFICE
12.4.2. PARTICULATE FILTER
12.4.3. PNEUMATIC SENSORS
12.5. ELECTRONIC OPERATION
12.5.1. OVERVIEW
Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual Principles of Operation
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MOTHERBOARD
12.5.2. ELECTRONIC OPERATION OF THE CO2 SENSOR
12.5.3. CENTRAL PROCESSING UNIT (CPU)
12.5.4. RELAY BOARD
CAUTION ELECTRICAL SHOCK HAZARD
AC Relay Retainer Plate
Retainer Mounting Screws
12.5.5. HEATER CONTROL
12.5.6. MOTHERBOARD
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Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual Principles of Operation
RELAY PCA
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Figure 12-13: Power Distribution Block Diagram
12.5.7. FRONT PANEL TOUCH SCREEN/DISPLAY INTERFACE
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12.5.8. SOFTWARE OPERATION
12.5.9. ADAPTIVE FILTER
12.5.10. CALIBRATION - SLOPE AND OFFSET
12.5.11. TEMPERATURE AND PRESSURE COMPENSATION
12.5.12. INTERNAL DATA ACQUISITION SYSTEM (DAS)
13. A PRIMER ON ELECTRO-STATIC DISCHARGE
13.1. HOW STATIC CHARGES ARE CREATED
13.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE
13.3. COMMON MYTHS ABOUT ESD DAMAGE
13.4. BASIC PRINCIPLES OF STATIC CONTROL
13.4.1. GENERAL RULES
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13.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE
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CAUTION ESD HAZARD
GLOSSARY
Note: Some terms in this glossary may not occur elsewhere in this manual.
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APPENDIX A Version Specific Software Documentation
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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APPENDIX A-1: Software Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)
SAMPLE MSG1CLR1SETUP <TST TST>
CALTEST1 O2
DIAGCOMM VARS ALAR3
CONCZERO SPAN
DASCFG ACAL CLKRNGE PASS MORE
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Figure A-4: Primary Setup Menu
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Go to Menu Tree
A-6 Error! Unknown document property name.Error! Unknown document property name.
Go to COMM / Hessen Menu Tree
Figure A-5: Secondary Setup Menu (COMM & VARS)
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Value Value Range Description
Medium Access Level Setup Variables (929 password)
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Setup Variable Numeric Units Default
Value Value Range Description
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Setup Variable Numeric Units Default
Value Value Range Description
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Setup Variable Numeric Units Default
Value Value Range Description
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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NONE, SAMPLE PRESSURE , SAMPLE FLOW, O2 CELL TEMP 3, CO2 CELL TEMP 1, CHASSIS TEMP
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Setup Variable Numeric Units Default
Value Value Range Description
00000000
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Setup Variable Numeric Units Default
Value Value Range Description
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Setup Variable Numeric Units Default
Value Value Range Description
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Table A-3: Test Measurements Name 1 Message Text Description
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Name 1 Message Text Description
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Signal Name Bit or Channel Number Description
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Signal Name Bit or Channel Number Description
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Signal Name Bit or Channel Number Description
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Table A-6: DAS Parameters Name Description Units
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
Name Description Units
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418)
MODBUS Register Address (dec., 0-based)
Description Units
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A
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MODBUS Register Address (dec., 0-based)
Description Units MODBUS Discrete Input Registers (single-bit; read-only)
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APPENDIX B - Spare Parts
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T80XSparePartsList
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Appendix C Warranty/Repair Questionnaire T80X, M80XE
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T80X Interconnect List
D-3
07275B DCN6418
T80X Interconnect List
07275B DCN6418
D-4
'
TELEDYNE
%
'
&
%
OP30
D-6
D-7
D-8
D-9
D-10
D-11
&21752/,13876
D-12
D-13
D-14
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TPS65150PWP
D-16
To old TScreen
To new TScreen
D-17
TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)
Option
D-18
LVDS, Transmitter Board
From ICOP CPU To LCD Display
Auxiliary I/O Board (PWR-ETHERNET)
C18
100uF
C28
.01/2KV
Auxiliary I/O Board (USB)
C24
C26 1uF
C25
C22
Auxiliary I/O Board (ADC)
C13
C14
C12
C11 0.01uF
