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Tiger Products Co., Ltd TS 100A manual Assembly Section

Models: TS 100A

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ASSEMBLY SECTION

ASSEMBLY SECTION

Assembly Section 2-1

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Tiger Products Co., Ltd TS 100A manual Assembly Section

Contents

PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS 06020004Tiger Corporation 3301 N. Louise Ave Sioux Falls, SDTO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage ASSEMBLY / MOUNTING SECTION TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK This symbol meansPage SAFETY SECTION Practice all usual and customary safe working precautions and SAFETYSAFETY General Safety Instructions and PracticesLEA EL SAFETYSAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien queSG-11 SAFETYSAFETY SG-10SAFETY SAFETYTransport only at safe speeds. Serious accidents and injuries can SG-23 SAFETYSAFETY SG-20SAFETY SAFETYSGM-1 SAFETY SAFETYSAFETY SAFETYSBM-2 work. SBM-6 SAFETYSAFETY turned on without warning and cause immediate dismemberment, injurySAFETY SEE YOURDEALER SAFETYSAFETY SAFETYSAFETY SAFETYDESCRIPTION MOWER DECK 18.25X10 HYDRAULIC TANK SAFETYSAFETY LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10X5.542399 MOWER DECK 42400 MOWER DECK SAFETYSAFETY LOCATION 42350 MOWER DECK 33743 INSIDE OF CABFRONT PUMP MOUNT 6T3221 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T32206T3243 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3233 INSIDE OF CAB 6T3234 INSIDE OF CAB 6T3236 MOWER DECKHYDRAULIC TANK 6T3243 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK02962764 MOWER DECK DRAFT BEAM SAFETYSAFETY LOCATION 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECKSAFETY SAFETYLOCATION 02965262 DRAFT BEAM 02967827 CAB FENDER SAFETY SAFETY34852 HYDRAULIC TANK 00756059 MOWER DECK SAFETY SAFETYThis Act Seeks SAFETY FEDERAL LAWS AND REGULATIONSSAFETY Employer-Employee Operator RegulationsSAFETY SAFETYAssembly Section ASSEMBLY SECTIONTRACTOR PREPARATION ASSEMBLYCRANKSHAFT ADAPTER ASSEMBLY ADJUSTING REAR WHEELSCABLE CONTROL LEVER STAND MAIN FRAME MOUNTING ASSEMBLY LIFT VALVE MOUNTSOLENOID BRAKE VALVE ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLYASSEMBLY POLY-CARBONATE SAFETY WINDOW FRONT WORKLAMP RELOCATION ASSEMBLY MIRROR MOUNTASSEMBLY EXHAUST MOUNT Picture # Picture # ASSEMBLYBEFORE WIRING SWITCH MOUNTINGHYDRAULIC TANK INSTALLATION ASSEMBLYASSEMBLY TEMPERATURE GAUGE MOUNTINGOPTIONAL FRONT PUMP MOUNTING GENERAL HOSE INSTALLATIONASSEMBLY Installing straight, 45 degree and 90 degree O-ring fittings requires that the O- ring, washer and nut A be up against the swivel body B. Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten INSTALLING O-RING FITTINGSSUB-FRAME AXLE BRACE MTG ASSEMBLYInstall ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinder CABLE LIFT DRAFT BEAM INSTALLATIONLIFT CONTROL FEEDLINES ASSEMBLYDECK / MOTOR FEEDLINE ASSEMBLY DRAFT BEAM MOUNTINGDO NOT USE HANDS TO CHECK FOR FLUID LEAKS ASSEMBLY TRAVEL LOCK MOUNTINGInstall the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture ASSEMBLY DECK MOUNTING AND LIFT ASSEMBLYInstall the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder. Tighten the set screw, and align the draft beam MOWER TESTING ASSEMBLY TURNBUCKLE ADJUSTMENTFINAL PREPARATION FOR OPERATION DRAFT BEAM MOUNTING ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATIONAssembly Section Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears ASSEMBLY DECK MOUNTINGDECK / MOTOR FEEDLINE STOP BOLT ADJUSTMENT ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING contCHECK FOR FLUID LEAKS MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONOperation Section OPERATION SECTIONSide Rtry Operation Section OPERATIONCONTROL LOCATION AND FUNCTIONS OPERATION STARTING TRACTOR AND MOWEROPERATION MOWER OPERATIONThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above OPERATION Transporting under the units own power OPERATION TRANSPORTING MOWERTransporting unit by flatbed trailer OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closedOPERATION INSPECTION SHEETSOPERATION Rotary Mower PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERDO NOT OPERATE an UNSAFE TRACTOR or MOWER TRACTOR PRE-OPERATION InspectionOPERATION Tractor ID# Make Date ShiftOPERATION FRONT END LOADER PRE-OPERATION InspectionMower ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONTRACTOR PRE-OPERATION Inspection Tractor ID# Make Date ShiftMaintenance Section MAINTENANCE SECTIONMAINTENANCE PRECAUTIONS MAINTENANCEBREAK IN PERIOD COMMENTS MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS SERVICEYEARLY OR EVERY 500 HOURS MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLE SHOOTING MONTHLY OR EVERY 150 HOURSREMEDY MAINTENANCESYMPTOMS CAUSEMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS Application MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification DescriptionCLEANING THE SUPERCOAT HARD-COAT MAINTENANCE POLYCARBONATE CARE & MAINTENANCEGRAFFITI REMOVAL REPLACEING IN-TANK HYDRAULIC FILTER DETAILED MAINTENANCERECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS MAINTENANCEREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT MAINTENANCE DETAILED MAINTENANCEHEAD BOWL Maintenance Section MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSGREASING THE UPPER AND LOWER SHEAVES GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSMAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTSKnife mounting bolts 2ea. torque oiled to 800 ft. lbs DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLERBALL VALVES MAINTENANCE ADJUSTING THE CABLE LIFTTIGHTENING SPINDLE BOLTS MAINTENANCE GREASING SPINDLEMAINTENANCE GREASING MOTOR SPLINE TO SPINDLE SPLINEFailure to follow the following warnings and instructions may result ROTARY KNIFE REPLACEMENTINSPECTION OF ROTARY KNIVES MAINTENANCEserious injury or damage to the equipment or property REPLACEMENT OF ROTARY DISKMAINTENANCE Failure to follow the following warnings and instructions may resultINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLYTHE SPINDLE ASSEMBLY MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT Maintenance Section MAINTENANCE DAILY MAINTENANCE SCHEDULEMaintenance Section MAINTENANCEFORD TS 100A CAB, WOC, SIDE ROTARY PARTS SECTIONDirect any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDASSEMBLY PARTS SECTION TABLE OF CONTENTSSECTION Parts Section TRACTOR MOUNT KIT - MAIN FRAMEAVAIL TRACTOR MOUNT KIT - MAIN FRAMEDESCRIPTION 06700006Parts Section TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVERESERVOIR TANK - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVEParts Section TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCMAIN FRAME - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCParts Section CABLE LIFT VALVE - SIDE ROTARY, CAB/WOCDESCRIPTION CABLE LIFT VALVE - SIDE ROTARY, CAB/WOCParts Section COMBO LIFT VALVE - SIDE ROTARY, CAB/WOCDESCRIPTION COMBO LIFT VALVE - SIDE ROTARY, CAB/WOCParts Section MIRROR BRACKETCOLLAR,CLAMP,EXHAUST,TS115A MIRROR BRACKETPOLYCARBONATE, NHTSA 115, DOOR, RH BOOM POLYCARBONATE CAB SAFETY WINDOW KITU-BOLT,3.25x5.00x.50,20NF,GR8 NON-CAB STEEL CANOPY - OPTIONALDESCRIPTION EXHAUST MOUNTDESCRIPTION OPTIONAL PUMP AND GRILL GUARD KITDESCRIPTION BRAKE VALVE SOLENOIDOIL TEMPERATURE GUAGE SOLENOID VALVE SWITCH AND WIRINGParts Section SIDE ROTARYCOMMON SECTION COMMON PARTS SECTIONPAGE TABLE OF CONTENTSASSEMBLY SECTIONTiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Side Rotary Common Section CABLE LIFT ASSEMBLY3-22-02 MAIN FRAME REFER TO TRACTOR PARTS SECTION CABLE LIFT ASSEMBLYSide Rotary Common Section 6 COMBO DRAFT BEAM3-22-02 COMBO DRAFT BEAM - HVY DTY ROTARY COMBO DRAFT BEAMSide Rotary Common Section 6 60” SIDE CABLE ROTARY MOWER60” SIDE CABLE ROTARY MOWER PLATE,GAURD,SAFETY,FRONT, RTRYSHIM, MOTOR MOUNT, 18 GA. AS NEEDED Side Rotary Common Section 6 72” SIDE CABLE ROTARY MOWERCURRENT MOTOR,M365-2 1/2 GEAR 72” SIDE CABLE ROTARY MOWERDESCRIPTION 06504018Side Rotary Common Section 6 60” SIDE COMBO ROTARY MOWERCURRENT MOTOR,M365-2 1/4 GEAR 60” SIDE COMBO ROTARY MOWERDESCRIPTION 065040118/26/05 60” SIDE ROTARY MOWER06504016 60” SIDE ROTARY MOWERCURRENT MOTOR,M365-1 1/4 14-SPLINE Side Rotary Common Section 6 60” SIDE ROTARY SPINDLE AND SPACERSide Rotary Common Section 6 60” SIDE ROTARY SPINDLE AND SPACERSide Rotary Common Section 72” SIDE COMBO ROTARY MOWERCURRENT MOTOR,M365-2 1/2 GEAR 72” SIDE COMBO ROTARY MOWERDESCRIPTION 06504018ELBOW,#16FJX x #16MJ45 TM72” MOTOR ASSEMBLYSide Rotary Common Section 6 PAGE INTENSIONALLY LEFT BLANKSide Rotary Common Section 6 CHAIN GUARDSSIDE ROTARY CHAIN GUARDS Side Rotary Common Section 6 SIDE ROTARY CASTER WHEEL ASSEMBLYBEARING, CONE, CASTER WHEEL SIDE ROTARY CASTER WHEEL ASSEMBLYSide Rotary Common Section 6 RESERVOIR TANK FILTER ASSEMBLY28583 RESERVOIR TANK FILTER ASSEMBLYSide Rotary Common Section 6 MOWER SPINDLE ASSEMBLY - 6T1024H5BEARING ADJUSTMENT NUT - THIN MOWER SPINDLE ASSEMBLY - 6T1024H5Side Rotary Common Section 6 MOWER SPINDLE ASSEMBLYSide Rotary Common Section MOWER SPINDLE ASSEMBLYSide Rotary Common Section 6 HYDRAULIC LIFT CYLINDERHYDRAULIC LIFT CYLINDER ROTARY KNIVES AND DISKS RIM, OUTER/RR RTRY CASTER ASSY CASTER WHEEL ASSEMBLYSide Rotary Common Section 6 ROTARY MOTOR72” ROTARY MOTOR ROTARY MOTOR 60” ROTARY MOTORSET, GEAR SHAFT Side Rotary Common Section 6 HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTORMOTORM365-1 1/4SPLINE,SEALED HYDRO PUMP & TSR MOTORFRONT HYDRAULIC PUMP TSR MOTORSide Rotary Common Section 6 SIDE COOLERDESCRIPTION SIDE COOLERSide Rotary Common Section 6 Side Rotary Common Section 6 2SP HUSCO - POWER BEYONDVALVE SECTION DOUBLE ACTING, CENTER SPRING 2SP HUSCO - POWER BEYONDPART NO. QTY DESCRIPTIONSide Rotary Common Section 6 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Rotary Common Section 6 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Rotary Common Section 6 2SP HUSCO - POWER BEYONDPART NO. QTY 2SP HUSCO - POWER BEYONDDESCRIPTION Side Rotary Common Section 6 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Rotary Common Section 6 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSEAVAIL SOLENOID VALVE ASSEMBLYDESCRIPTION 06502007DESCRIPTION SOLENOID BRAKE VALVE ASSEMBLYSide Rotary Common Section 6 DESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKSide Rotary Common Section 6 BRAKE VALVE TROUBLESHOOTING SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICDESCRIPTION TRAVEL LOCK LIFT BEAMSide Rotary Common Section 6 COMBO DRAFT BEAM- REFER TO DRAFT BEAM PARTS SIDE MOWER TRAVEL LOCK COMBOSide Rotary Common Section 6 SWITCHBOX SERVICE PARTSSide Rotary Common Section 6 SWITCHBOX SCHEMATICSide Rotary Common Section Warranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDOWNER REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROPERATOR REQUIREMENTS Printed in USA Tiger Corporation