Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd TS 100A manual Assembly, Picture # Picture #

Models: TS 100A

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ASSEMBLY

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Assembly Section 2-9

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Tiger Products Co., Ltd TS 100A manual Assembly, Picture # Picture #

Contents

PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS 06020004Tiger Corporation 3301 N. Louise Ave Sioux Falls, SDTO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage ASSEMBLY / MOUNTING SECTION TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK This symbol meansPage SAFETY SECTION Practice all usual and customary safe working precautions and SAFETYSAFETY General Safety Instructions and PracticesLEA EL SAFETYSAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien queSG-11 SAFETYSAFETY SG-10SAFETY SAFETYTransport only at safe speeds. Serious accidents and injuries can SG-23 SAFETYSAFETY SG-20SAFETY SAFETYSGM-1 SAFETY SAFETYSAFETY SAFETYSBM-2 work. SBM-6 SAFETYSAFETY turned on without warning and cause immediate dismemberment, injurySAFETY SEE YOURDEALER SAFETYSAFETY SAFETYSAFETY SAFETYDESCRIPTION MOWER DECK 18.25X10 HYDRAULIC TANK SAFETYSAFETY LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10X5.542399 MOWER DECK 42400 MOWER DECK SAFETYSAFETY LOCATION 42350 MOWER DECK 33743 INSIDE OF CABFRONT PUMP MOUNT 6T3221 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T32206T3243 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3233 INSIDE OF CAB 6T3234 INSIDE OF CAB 6T3236 MOWER DECKHYDRAULIC TANK 6T3243 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK02962764 MOWER DECK DRAFT BEAM SAFETYSAFETY LOCATION 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECKSAFETY SAFETYLOCATION 02965262 DRAFT BEAM 02967827 CAB FENDER SAFETY SAFETY34852 HYDRAULIC TANK 00756059 MOWER DECK SAFETY SAFETYThis Act Seeks SAFETY FEDERAL LAWS AND REGULATIONSSAFETY Employer-Employee Operator RegulationsSAFETY SAFETYAssembly Section ASSEMBLY SECTIONTRACTOR PREPARATION ASSEMBLYASSEMBLY ADJUSTING REAR WHEELS CRANKSHAFT ADAPTERCABLE CONTROL LEVER STAND ASSEMBLY LIFT VALVE MOUNT MAIN FRAME MOUNTINGSOLENOID BRAKE VALVE ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLYASSEMBLY POLY-CARBONATE SAFETY WINDOW FRONT WORKLAMP RELOCATION ASSEMBLY MIRROR MOUNTASSEMBLY EXHAUST MOUNT Picture # Picture # ASSEMBLYBEFORE WIRING SWITCH MOUNTINGHYDRAULIC TANK INSTALLATION ASSEMBLYTEMPERATURE GAUGE MOUNTING ASSEMBLYOPTIONAL GENERAL HOSE INSTALLATION FRONT PUMP MOUNTINGASSEMBLY Installing straight, 45 degree and 90 degree O-ring fittings requires that the O- ring, washer and nut A be up against the swivel body B. Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten INSTALLING O-RING FITTINGSSUB-FRAME AXLE BRACE MTG ASSEMBLYInstall ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinder CABLE LIFT DRAFT BEAM INSTALLATIONLIFT CONTROL FEEDLINES ASSEMBLYASSEMBLY DRAFT BEAM MOUNTING DECK / MOTOR FEEDLINEDO NOT USE HANDS TO CHECK FOR FLUID LEAKS TRAVEL LOCK MOUNTING ASSEMBLYInstall the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture DECK MOUNTING AND LIFT ASSEMBLY ASSEMBLYInstall the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder. Tighten the set screw, and align the draft beam ASSEMBLY TURNBUCKLE ADJUSTMENT MOWER TESTINGFINAL PREPARATION FOR OPERATION ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATION DRAFT BEAM MOUNTINGAssembly Section ASSEMBLY DECK MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting earsDECK / MOTOR FEEDLINE ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING cont STOP BOLT ADJUSTMENTCHECK FOR FLUID LEAKS MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONOperation Section OPERATION SECTIONSide Rtry Operation Section OPERATIONCONTROL LOCATION AND FUNCTIONS OPERATION STARTING TRACTOR AND MOWERMOWER OPERATION OPERATIONThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above OPERATION OPERATION TRANSPORTING MOWER Transporting under the units own powerTransporting unit by flatbed trailer OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closedOPERATION INSPECTION SHEETSOPERATION Rotary Mower PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERDO NOT OPERATE an UNSAFE TRACTOR or MOWER TRACTOR PRE-OPERATION InspectionOPERATION Tractor ID# Make Date ShiftOPERATION FRONT END LOADER PRE-OPERATION InspectionMower ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONTRACTOR PRE-OPERATION Inspection Tractor ID# Make Date ShiftMaintenance Section MAINTENANCE SECTIONMAINTENANCE MAINTENANCE PRECAUTIONSBREAK IN PERIOD COMMENTS MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS SERVICEYEARLY OR EVERY 500 HOURS MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLE SHOOTING MONTHLY OR EVERY 150 HOURSCAUSE MAINTENANCESYMPTOMS Oil Temperature risesMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS Application MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification DescriptionMAINTENANCE POLYCARBONATE CARE & MAINTENANCE CLEANING THE SUPERCOAT HARD-COATGRAFFITI REMOVAL REPLACEING IN-TANK HYDRAULIC FILTER DETAILED MAINTENANCERECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS MAINTENANCEMAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENTHEAD BOWL Maintenance Section MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSGREASING THE UPPER AND LOWER SHEAVES GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSTIGHTENING KNIFE BOLTS AND DISK BOLTS MAINTENANCEKnife mounting bolts 2ea. torque oiled to 800 ft. lbs DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLERBALL VALVES MAINTENANCE ADJUSTING THE CABLE LIFTTIGHTENING SPINDLE BOLTS MAINTENANCE GREASING SPINDLEMAINTENANCE GREASING MOTOR SPLINE TO SPINDLE SPLINEFailure to follow the following warnings and instructions may result ROTARY KNIFE REPLACEMENTINSPECTION OF ROTARY KNIVES MAINTENANCEserious injury or damage to the equipment or property REPLACEMENT OF ROTARY DISKMAINTENANCE Failure to follow the following warnings and instructions may resultMAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENTTHE SPINDLE ASSEMBLY MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT Maintenance Section MAINTENANCE DAILY MAINTENANCE SCHEDULEMaintenance Section MAINTENANCEFORD TS 100A CAB, WOC, SIDE ROTARY PARTS SECTIONDirect any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDPARTS SECTION TABLE OF CONTENTS ASSEMBLYSECTION Parts Section TRACTOR MOUNT KIT - MAIN FRAMEAVAIL TRACTOR MOUNT KIT - MAIN FRAMEDESCRIPTION 06700006Parts Section TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVERESERVOIR TANK - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVEParts Section TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCMAIN FRAME - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCParts Section CABLE LIFT VALVE - SIDE ROTARY, CAB/WOCDESCRIPTION CABLE LIFT VALVE - SIDE ROTARY, CAB/WOCParts Section COMBO LIFT VALVE - SIDE ROTARY, CAB/WOCDESCRIPTION COMBO LIFT VALVE - SIDE ROTARY, CAB/WOCParts Section MIRROR BRACKETCOLLAR,CLAMP,EXHAUST,TS115A MIRROR BRACKETPOLYCARBONATE, NHTSA 115, DOOR, RH BOOM POLYCARBONATE CAB SAFETY WINDOW KITU-BOLT,3.25x5.00x.50,20NF,GR8 NON-CAB STEEL CANOPY - OPTIONALDESCRIPTION EXHAUST MOUNTDESCRIPTION OPTIONAL PUMP AND GRILL GUARD KITDESCRIPTION BRAKE VALVE SOLENOIDOIL TEMPERATURE GUAGE SOLENOID VALVE SWITCH AND WIRINGParts Section SIDE ROTARYCOMMON SECTION COMMON PARTS SECTIONPAGE TABLE OF CONTENTSASSEMBLY SECTIONPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD CABLE LIFT ASSEMBLY Side Rotary Common Section3-22-02 MAIN FRAME REFER TO TRACTOR PARTS SECTION CABLE LIFT ASSEMBLYCOMBO DRAFT BEAM Side Rotary Common Section 63-22-02 COMBO DRAFT BEAM - HVY DTY ROTARY COMBO DRAFT BEAMSide Rotary Common Section 6 60” SIDE CABLE ROTARY MOWERPLATE,GAURD,SAFETY,FRONT, RTRY 60” SIDE CABLE ROTARY MOWERSHIM, MOTOR MOUNT, 18 GA. AS NEEDED Side Rotary Common Section 6 72” SIDE CABLE ROTARY MOWERCURRENT MOTOR,M365-2 1/2 GEAR 72” SIDE CABLE ROTARY MOWERDESCRIPTION 06504018Side Rotary Common Section 6 60” SIDE COMBO ROTARY MOWERCURRENT MOTOR,M365-2 1/4 GEAR 60” SIDE COMBO ROTARY MOWERDESCRIPTION 065040118/26/05 60” SIDE ROTARY MOWER60” SIDE ROTARY MOWER 06504016CURRENT MOTOR,M365-1 1/4 14-SPLINE Side Rotary Common Section 6 60” SIDE ROTARY SPINDLE AND SPACERSide Rotary Common Section 6 60” SIDE ROTARY SPINDLE AND SPACERSide Rotary Common Section 72” SIDE COMBO ROTARY MOWERCURRENT MOTOR,M365-2 1/2 GEAR 72” SIDE COMBO ROTARY MOWERDESCRIPTION 06504018ELBOW,#16FJX x #16MJ45 TM72” MOTOR ASSEMBLYSide Rotary Common Section 6 PAGE INTENSIONALLY LEFT BLANKSide Rotary Common Section 6 CHAIN GUARDSSIDE ROTARY CHAIN GUARDS Side Rotary Common Section 6 SIDE ROTARY CASTER WHEEL ASSEMBLYBEARING, CONE, CASTER WHEEL SIDE ROTARY CASTER WHEEL ASSEMBLYSide Rotary Common Section 6 RESERVOIR TANK FILTER ASSEMBLY28583 RESERVOIR TANK FILTER ASSEMBLYSide Rotary Common Section 6 MOWER SPINDLE ASSEMBLY - 6T1024H5BEARING ADJUSTMENT NUT - THIN MOWER SPINDLE ASSEMBLY - 6T1024H5Side Rotary Common Section 6 MOWER SPINDLE ASSEMBLYSide Rotary Common Section MOWER SPINDLE ASSEMBLYSide Rotary Common Section 6 HYDRAULIC LIFT CYLINDERHYDRAULIC LIFT CYLINDER ROTARY KNIVES AND DISKS RIM, OUTER/RR RTRY CASTER ASSY CASTER WHEEL ASSEMBLYSide Rotary Common Section 6 ROTARY MOTORROTARY MOTOR 60” ROTARY MOTOR 72” ROTARY MOTORSET, GEAR SHAFT Side Rotary Common Section 6 HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTORMOTORM365-1 1/4SPLINE,SEALED HYDRO PUMP & TSR MOTORFRONT HYDRAULIC PUMP TSR MOTORSide Rotary Common Section 6 SIDE COOLERSIDE COOLER DESCRIPTIONSide Rotary Common Section 6 Side Rotary Common Section 6 2SP HUSCO - POWER BEYONDVALVE SECTION DOUBLE ACTING, CENTER SPRING 2SP HUSCO - POWER BEYONDPART NO. QTY DESCRIPTIONSide Rotary Common Section 6 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Rotary Common Section 6 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Rotary Common Section 6 2SP HUSCO - POWER BEYOND2SP HUSCO - POWER BEYOND PART NO. QTYDESCRIPTION Side Rotary Common Section 6 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Rotary Common Section 6 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSEAVAIL SOLENOID VALVE ASSEMBLYDESCRIPTION 06502007SOLENOID BRAKE VALVE ASSEMBLY DESCRIPTIONSide Rotary Common Section 6 BRAKE VALVE ASSEMBLY W/ METRI PAK DESCRIPTIONSide Rotary Common Section 6 BRAKE VALVE TROUBLESHOOTING SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICTRAVEL LOCK LIFT BEAM DESCRIPTIONSide Rotary Common Section 6 COMBO DRAFT BEAM- REFER TO DRAFT BEAM PARTS SIDE MOWER TRAVEL LOCK COMBOSide Rotary Common Section 6 SWITCHBOX SERVICE PARTSSide Rotary Common Section 6 SWITCHBOX SCHEMATICSide Rotary Common Section Warranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDTO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation